Volvo AKERMAN EW200 Excavator Service and Repair Manual PDF

Volvo AKERMAN EW200 Excavator Service and Repair Manual PDF

Size: 28.98 MB
Language: English
Make: Volvo
Machine: Excavator
Document: Service and Repair Manual, Electrical and Hydraulic Diagrams
Model: Volvo AKERMAN EW200
Page: 1021 Pages

Detail Contents:
1 AKERMAN EW200
A few simple safety rules when servicing
A four-way valve
Adjustable pressure limiting for slope bucket rotator attachment
Adjusting end-of-stroke damping for dipper arm and boom cylinders 1
Adjusting end-of-stroke damping for dipper arm and boom cylinders
Adjusting of hydraulic pressure
Air conditioning 1
Air conditioning
Alternator
Axial movement in the slewing ring joint
Boom cylinder, improved connection
Bucket cylinder – replacement
Cab – removal
Cab – removal_2
Cable harness for signal transmission
Cable repair
Cable terminals, design
Cables
Cabling repairs and changing cable terminals
Camshaft 1
Camshaft and tappets, inspection
Camshaft bearing, changing
Camshaft bearings, checking
Camshaft specs
Camshaft
Change of spool in directional valve for slew motion
Changed sensor for end position damping
Changing glow plug in diesel engine heater from 24 V to 12 V with resistor unit
Changing to low-emission engine
Charge air cooler, checking for leaks
Charging batteries
Component lists and index for wiring diagrams
Compression test, warm engine
Connecting cable terminal to cable
Connecting rod, inspection
Connecting rods
Connections pour unit
Connectors, cable terminals and insulators, design and function
Contact-press tools for cable terminals and splice sockets
Control of gas pressure in brake accumulators for front and rear axle
Control valve, cab heater – replacement
Coolant pump for charge air cooler, reconditioning
Coolant pump, reconditioning
Copper sleeves for injectors, changing
Correct amount of refrigerant when filling AC system on various machines
Cranckshaft
Crankshaft 2
Crankshaft, checking
Cylinder block specs
Cylinder block, assessing cracks
Cylinder block, checking level
Cylinder block, grinding level
Cylinder block
Cylinder data 1
Cylinder data
Cylinder head td61 ge
Cylinder head td63 khe
Cylinder head, checking for leaks
Cylinder head, dismantling
Cylinder head, inspection
Cylinder head, milling sealing grooves and flame edge grooves (TD61 and TD71 only)
Cylinder head, surface grinding (TD61 and TD71 only)
Cylinder head, surface grinding (using face plate and abrasive cloth)
Cylinder head
Cylinder liner and piston
Cylinder liner seat, reconditioning
Cylinder liner, checking and measuring wear
Cylinder liner, fitting
Cylinder liner, removal
Cylinder liners 1
Cylinder liners
Damping of the piston in pressure limiting valve 14 241 330
Data applicable to low-emission engines for EC-EW200 and EC-EW230B
De-airing of the servo hydraulic system
Delivery pipe
Description cooling
Description cylinder head
Description engine
Description EW200
Description of hydraulic systems
Description of moving functions in the hydraulic system
Description of operation, injection pump
Description of slew brake
Description of the brake system
Description of the steering system
Description of track brake
Description, automatic belt tensioner
Description, exhaust brake
Description, feed pump
Description, governor
Description, injection advance mechanism (injection angle advance)
Description, injection pump
Description, overflow valve
Description, pressure valve
Description, pressure-dependent full-load stop (smoke limiter) and cold start device
Description, thermostat
Diagram 1. Current supply equipment
Diagram 2. Monitoring equipment
Diagram 3. Monitoring equipment
Diagram 4. Travel light equipment
Diagram 5. Various equipment
Diagram 6. Optional equipment
Diagram 7. Cab equipment
Diagram 8. Working light equipment
Diagram 9. Control equipment
Diagram 10. Control equipment
Diagram 11. Climate control equipment
Diesel fuels – quality and function
Diesel test standards
Diesel test standardsLow-emission engine
Dieseling in hydraulic cylinders
Digging equipment’s hydraulic cylinders
Dipper arm – replacement
Dipper arm cylinder – replacement
Disconnection of voltage converter when storing machine
Dismantling tools and connector types
Display unit, A9
Door catch – replacement
Drawing of the location of electrical components
Electrical distribution box, A2
Electrical system and instruments
End position damping, dipper arm cylinder boom cylinder – adjustment
Engine control
Engine mounting TD61 GE
Engine mounting TD63 khE
Engine mounting, conversion
Engine oil change, extended interval of 500 hours for low-emission engines
ENGINE RECONDITIONING
Engine, assembly
Engine, dissasembly
Engine
Engines
Exchange of slew brake
Explaination of hydraulic diagram for locking cylinders for pivoted axle
Explaination of hydraulic diagram for the shift cylinder of the gear box
Explainations to the hydraulic diagram for stabilisors and dozer blade
Filter for the horn compressor
Filtering hydraulic oil
Fire extinguisher
Fitting wheels
Flyweheel housing
Flywheel
Foreword Engine
Fuel system sepcs
Fuse holder, A1
Gas spring for window regulator – replacement
General instructions engine
Grab equipm
Grounding points (chassis ground)
Heater fan – replacement
Hose-rupture valve
Hydraulic attachment bracket in combination with integrated attachment bracket in rototilt
Hydraulic brake system
Hydraulic diagram
Hydraulic oil cooler
Hydraulic oil, environmental
Hydraulic pressure
Hydraulic quickfit – replacement of cylinder
Hydraulic quickfit
Improved attachment of cassette radio part No. 3 070 079
Injection angle advance
Injection pump drive, reconditioning
Injection pump, changing
Injection pump, checking and adjusting injection angle (using tool 998 7057)
Injection pump, checking and adjusting injection angle (using tool 999 6848)
Injection pump
Injectors
Instructions for factory reconditioned engines
Instructions for shimming the equipment joints
Instructions for shrinking
Instructions for vacuum pump
Instructions for work with the electrical system
Instruments, sensors and warning systems
Insulators, design
Internal sun visor as standard
Lead marking
Leads and fuses
List of components for hydraulic circuit diagrams (Applies to all Excavator hydraulic circuit diagrams)
Low engine speed (no injection angle advance)
Lubrication system, TD61 and TD63
Lubrication system, TD71 and TD73
Main bearings and big-end bearings
Main dimensions
Main electrical components
Main filters in hydraulic oil tank
Measures to prevent fire
Measuring backlash in slewing system
Measuring radial clearance in the digging equipment bearings
Measuring track tension
Measuring wear of crawler unit
Measuring wear of track chain
Miscellaneous
Monitors and sensors
New Central unit A3 14 259 638 replaces 14 253 706
New Central unit A3 14 263 965 replaces 14 259 638
New central unit A3 and display unit A9
New central unit A3
New pistons in non-return and relief valves for hammer shear block
New relay for overspeed protection of hammer equipment
New rod for the rear view mirror
New version of electrical distribution box A2
Nitride hardened timing gears
Non-return valve for refilling slewing motor
Oil and fuel consumption
Oil cooler, checking for leaks
Oil pump, reconditioning (double pump)
Oil pump, reconditioning (single pump)
Oil pump
Oil sump Specifications
Oil sump
Oil valves, changing
Old cylinders upgraded with new end cap (Tandem seals)
Oscillation damper
Overhaul of charging system
Overload warning device
Parameter programming
Piston and connecting rod, assembly
Piston and connecting rod, dismantling
Piston rings, changing
Piston rings
Pistons
Poor contact at the electronic control unit (ECU) and the display unit
Preparing cable for connection of cable terminal
Pressure adjusting and leak detection
Product Identification Signs
Product sign plate
Propulsion
Pump displacement and pump flow
Pump gearbox, shaft seal – replacement
Pump P1
Pump P2
Pump P3
Radial play in the digging equipment’s pivot points – measurement
Rear crankshaft seal
Recommendations for cleanliness when working on hydraulic systems
Refitting cable terminal in connector
Removing cable terminal from connector
Repair instructions
Repair kit for engine
Repairing fuel filling pump
Replacement of the sealing rings on the differential
Risk of accidents when handling counterweight
Risk of caustic burns to skin after contact with overheated viton seals
Rocker arm mechanism, reconditioning 1
Rocker arm mechanism, reconditioning
Rotating beacon
Routines for reporting damage on welded components 1
Routines for reporting damage on welded components
Rubber isolator for engine bracket – replacement
Safety concerns everybody!
Safety when working with wheels and tyres
Screws loose in the connector on the proportional valve
Seals and plugs
Serial no. on
Service positions
Servo and steering pump
Servo pump, PS
Setting of the control range of the travel motor
Shimming of the digging equipment pivot points – Instructions
Shuttle valves
Sink rate of digging equipment – measurement
Slew brake
Slew gearbox
Slewing ring clearance
Soldered connections
Solenoid valves
Specification cables
Specifications 1
Specifications Engine
Specifications lubrication
Specifications
Splice sockets
Splicing changing cable
Starting with booster batteries
Sun blinds
Supplement to SB 210 EXC K 0006 (change to low emission engine on EC-EW200, EC-EW230B)
The circulation valve
The control-pressure valves
The float position valve
The high-speed valves
The hydraulic cylinders of the digging equipment
The hydraulic oil cooler
The hydraulic oil tank (19c) is in common for servo and working hydraulics.
The hydraulic oil tank 1
The hydraulic oil tank
The non-return valve acting as an anti-cavitation valve
The pressure-limiting valve
The restricting valves
The servo pump
The shock valves (3)
The shunt valve
The slewing pressure limiting valve
There are three valves in the lubrication system
There are three working pumps
There is one pressure-limiting valve
Thermostat, checking operation
Thermostat
Tightening torque for pistons for hydraulic cylinders
Tightening torques
Tighter-sealing 14 241 445
Timing gear casing
Torque for tightening hydraulic cylinder pistons
Track motors
Trouble-shooting the SSC
Turbo Description
Turbocharger, changing
Turbocharger, checking radial and axle clearance
Turbocharger, reconditioning
Valve guides, changing
Valve seat, changing
Valve seat, machining
Valve stem and valve guide, inspection
Valves and valve seats
Valves
V-belt – replacement
Vee belts
Voltage divider, U4
VOLVO BM standard tightening torques
Wheel brakes
Wheel steering valve
Window cassette in door – replacement
Window pane with moulding – replacement
Windshield guard
Working pumps
Working with painted surfaces and polymer materials

Other Products