Volvo ABG5770 Pavers Service Repair Manual PDF

Volvo ABG5770 Pavers Service Repair Manual PDF

Size: 189.93 MB
Language: English
Make: Volvo
Machine: Pavers
Document: Service Repair Manual, Electrical Diagram, Hydraulic Diagram
Model: Volvo ABG5770
Page: 4814 Pages

Detail Contents:
1 Volvo ABG 5770
Description

• Battery disconnector switch, description
  Battery, charging
  Battery, description
  Cable markings
  Central ground connections
  Component locations
  Coolant
  Description
  Diesel particulate filter system, description
  Electric welding
  Electrical distribution box, fuses and relays
  Electrical system, instructions
  Engine, description
  Error message in display unit
  Fuses
  Heating system, description
  Hydraulic oil tank – description and operation
  Instruments and controls, overview1
  Instruments and controls, overview2
  Instruments and controls, overview3
  Instruments and controls, overview4
  Instruments and controls, overview5
  Machine, transporting
  Main control unit, overview
  Service
  Travelling on public roads

Diagrams

• Hydraulic diagram 1 Fig1
  Hydraulic diagram 1
  Hydraulic diagram 2 Fig1
  Hydraulic diagram 2
  Hydraulic diagram 3 Fig1
  Hydraulic diagram 3
  Hydraulic diagram 4 Fig1
  Hydraulic diagram 4
  Hydraulic diagram 5-1 Fig1
  Hydraulic diagram 5-1
  Hydraulic diagram 5-2 Fig1
  Hydraulic diagram 5-2
  Hydraulic diagram 6-1 Fig1
  Hydraulic diagram 6-1
  Hydraulic diagram 6-2 Fig1
  Hydraulic diagram 6-2
  Hydraulic diagram 7-1 Fig1
  Hydraulic diagram 7-1
  Hydraulic diagram 7-2 Fig1
  Hydraulic diagram 7-2
  Hydraulic diagram 8 Fig1
  Hydraulic diagram 8
  Hydraulic diagram 9 Fig1
  Hydraulic diagram 9
  Hydraulic diagram 10-1 Fig1
  Hydraulic diagram 10-1
  Hydraulic diagram 10-2 Fig1
  Hydraulic diagram 10-2
  Hydraulic diagram 11 Fig1
  Hydraulic diagram 11
  Parameter codes
  Software parameters, description
  Wiring diagram 1-1 Fig1
  Wiring diagram 1-1
  Wiring diagram 1-2 Fig1
  Wiring diagram 1-2
  Wiring diagram 2-1 Fig1
  Wiring diagram 2-1
  Wiring diagram 2-2 Fig1
  Wiring diagram 2-2
  Wiring diagram 3-1 Fig1
  Wiring diagram 3-1
  Wiring diagram 3-2 Fig1
  Wiring diagram 3-2
  Wiring diagram 4-1 Fig1
  Wiring diagram 4-1
  Wiring diagram 4-2 Fig1
  Wiring diagram 4-2
  Wiring diagram 5-1 Fig1
  Wiring diagram 5-1
  Wiring diagram 5-2 Fig1
  Wiring diagram 5-2
  Wiring diagram 6-1 Fig1
  Wiring diagram 6-1
  Wiring diagram 6-2 Fig1
  Wiring diagram 6-2
  Wiring diagram 7-1 Fig1
  Wiring diagram 7-1
  Wiring diagram 7-2 Fig1
  Wiring diagram 7-2
  Wiring diagram 8-1 Fig1
  Wiring diagram 8-1
  Wiring diagram 8-2 Fig1
  Wiring diagram 8-2
  Wiring diagram 9-1 Fig1
  Wiring diagram 9-1
  Wiring diagram 9-2 Fig1
  Wiring diagram 9-2
  Wiring diagram 10-1 Fig1
  Wiring diagram 10-1
  Wiring diagram 10-2 Fig1
  Wiring diagram 10-2
  Wiring diagram 11-1 Fig1
  Wiring diagram 11-1
  Wiring diagram 11-2 Fig1
  Wiring diagram 11-2
  Wiring diagram 12-1 Fig1
  Wiring diagram 12-1
  Wiring diagram 12-2 Fig1
  Wiring diagram 12-2 Fig1
  Wiring diagram 12-2
  Wiring diagram 13-1 Fig1
  Wiring diagram 13-1
  Wiring diagram 13-2 Fig1
  Wiring diagram 13-2
  Wiring diagram 14-1 Fig1
  Wiring diagram 14-1
  Wiring diagram 14-2 Fig1
  Wiring diagram 14-2
  Wiring diagram 15-1 Fig1
  Wiring diagram 15-1
  Wiring diagram 15-2 Fig1
  Wiring diagram 15-2
  Wiring diagram 16-1 Fig1
  Wiring diagram 16-1
  Wiring diagram 16-2 Fig1
  Wiring diagram 16-2
  Wiring diagram 17-1 Fig1
  Wiring diagram 17-1
  Wiring diagram 17-2 Fig1
  Wiring diagram 17-2
  Wiring diagram 18-1 Fig1
  Wiring diagram 18-1
  Wiring diagram 18-2 Fig1
  Wiring diagram 18-2
  Wiring diagram 19-1 Fig1
  Wiring diagram 19-1
  Wiring diagram 19-2 Fig1
  Wiring diagram 19-2
  Wiring diagram 20-1 Fig1
  Wiring diagram 20-1
  Wiring diagram 20-2 Fig1
  Wiring diagram 20-2
  Wiring diagram 21-1 Fig1
  Wiring diagram 21-1
  Wiring diagram 21-2 Fig1
  Wiring diagram 21-2
  Wiring diagram 22-1 Fig1
  Wiring diagram 22-1
  Wiring diagram 22-2 Fig1
  Wiring diagram 22-2
  Wiring diagram 23-1 Fig1
  Wiring diagram 23-1
  Wiring diagram 23-2 Fig1
  Wiring diagram 23-2
  Wiring diagram 24-1 Fig1
  Wiring diagram 24-1
  Wiring diagram 24-2 Fig1
  Wiring diagram 24-2
  Wiring diagram 25-1 Fig1
  Wiring diagram 25-1
  Wiring diagram 25-2 Fig1
  Wiring diagram 25-2
  Wiring diagram 26-1 Fig1
  Wiring diagram 26-1
  Wiring diagram 26-2 Fig1
  Wiring diagram 26-2
  Wiring diagram 27-1 Fig1
  Wiring diagram 27-1
  Wiring diagram 27-2 Fig1
  Wiring diagram 27-2
  Wiring diagram 28-1 Fig1
  Wiring diagram 28-1
  Wiring diagram 28-2 Fig1
  Wiring diagram 28-2
  Wiring diagram 29-1 Fig1
  Wiring diagram 29-1
  Wiring diagram 29-2 Fig1
  Wiring diagram 29-2
  Wiring diagram 30-1 Fig1
  Wiring diagram 30-1
  Wiring diagram 30-2 Fig1
  Wiring diagram 30-2
  Wiring diagram 31-1 Fig1
  Wiring diagram 31-1
  Wiring diagram 31-2 Fig1
  Wiring diagram 31-2
  Wiring diagram 32-1 Fig1
  Wiring diagram 32-1
  Wiring diagram 32-2 Fig1
  Wiring diagram 32-2
  Wiring diagram 33-1 Fig1
  Wiring diagram 33-1
  Wiring diagram 33-2 Fig1
  Wiring diagram 33-2
  Wiring diagram 34-1 Fig1
  Wiring diagram 34-1
  Wiring diagram 34-2 Fig1
  Wiring diagram 34-2
  Wiring diagram 35-1 Fig1
  Wiring diagram 35-1
  Wiring diagram 35-2 Fig1
  Wiring diagram 35-2
  Wiring diagram 36-1 Fig1
  Wiring diagram 36-1
  Wiring diagram 36-2 Fig1
  Wiring diagram 36-2
  Wiring diagram 37-1 Fig1
  Wiring diagram 37-1
  Wiring diagram 37-2 Fig1
  Wiring diagram 37-2
  Wiring diagram 38-1 Fig1
  Wiring diagram 38-1
  Wiring diagram 38-2 Fig1
  Wiring diagram 38-2
  Wiring diagram 39-1 Fig1
  Wiring diagram 39-1
  Wiring diagram 39-2 Fig1
  Wiring diagram 39-2
  Wiring diagram 40-1 Fig1
  Wiring diagram 40-1
  Wiring diagram 40-2 Fig1
  Wiring diagram 40-2
  Wiring diagram 41-1 Fig1
  Wiring diagram 41-1
  Wiring diagram 41-2 Fig1
  Wiring diagram 41-2
  Wiring diagram 42-1 Fig1
  Wiring diagram 42-1
  Wiring diagram 42-2 Fig1
  Wiring diagram 42-2
  Wiring diagram 43-1 Fig1
  Wiring diagram 43-1
  Wiring diagram 43-2 Fig1
  Wiring diagram 43-2
  Wiring diagram 44-1 Fig1
  Wiring diagram 44-1
  Wiring diagram 44-2 Fig1
  Wiring diagram 44-2
  Wiring diagram 45-1 Fig1
  Wiring diagram 45-1
  Wiring diagram 45-2 Fig1
  Wiring diagram 45-2
  Wiring diagram 46-1 Fig1
  Wiring diagram 46-1
  Wiring diagram 46-2 Fig1
  Wiring diagram 46-2
  Wiring diagram 47-1 Fig1
  Wiring diagram 47-1
  Wiring diagram 47-2 Fig1
  Wiring diagram 47-2
  Wiring diagram 48-1 Fig1
  Wiring diagram 48-1
  Wiring diagram 48-2 Fig1
  Wiring diagram 48-2
  Wiring diagram 49 Fig1
  Wiring diagram 49
  Wiring diagram screed heating 1-1 Fig1
  Wiring diagram screed heating 1-1
  Wiring diagram screed heating 1-2 Fig1
  Wiring diagram screed heating 1-2
  Wiring diagram screed heating 2-1 Fig1
  Wiring diagram screed heating 2-1
  Wiring diagram screed heating 2-2 Fig1
  Wiring diagram screed heating 2-2
  Wiring diagram screed heating 3-1 Fig1
  Wiring diagram screed heating 3-1
  Wiring diagram screed heating 3-2 Fig1
  Wiring diagram screed heating 3-2
  Wiring diagram screed heating 4-1 Fig1
  Wiring diagram screed heating 4-1
  Wiring diagram screed heating 4-2 Fig1
  Wiring diagram screed heating 4-2
  Wiring diagram screed heating 5-1 Fig1
  Wiring diagram screed heating 5-1
  Wiring diagram screed heating 5-2 Fig1
  Wiring diagram screed heating 5-2
  Wiring diagram screed heating 6-1 Fig1
  Wiring diagram screed heating 6-1
  Wiring diagram screed heating 6-2 Fig1
  Wiring diagram screed heating 6-2
  Wiring diagram screed heating 7-1 Fig1
  Wiring diagram screed heating 7-1
  Wiring diagram screed heating 7-2 Fig1
  Wiring diagram screed heating 7-2
  Wiring diagram screed heating 8-1 Fig1
  Wiring diagram screed heating 8-1
  Wiring diagram screed heating 8-2 Fig1
  Wiring diagram screed heating 8-2
  Wiring diagram screed heating 9-1 Fig1
  Wiring diagram screed heating 9-1
  Wiring diagram screed heating 9-2 Fig1
  Wiring diagram screed heating 9-2
  Wiring diagram screed heating 10 Fig1
  Wiring diagram screed heating 10

Installation Instruction

• Auger sensing system, installing new
  Canopy, installing new1
  Canopy, installing new2
  Interior lighting, installing new
  Tarpaulins for sides, installing new

Repair

• Air intake hose, changing
  All-weather roof pump oil, changing
  Arrival Inspection, according to Inspection Program
  Auger bearing protector, changing
  Auger bearing protector, checking
  Auger bearings, checking
  Auger bearings, greasing
  Auger box, draining
  Auger drive chain tension, adjusting
  Auger drive chain tension, checking
  Auger flight, installing
  Auger flight, removing
  Battery terminals, cleaning
  Bolted joints, check tightening torque
  Central lubrication grease, filling
  Central lubrication hoses, checking
  Central lubrication level, checking
  Charge air cooler, draining
  Control panel, parameter setting
  Control panel, software update1
  Control panel, software update2
  Control unit, software update
  Conveyor cover, installing
  Conveyor cover, removing
  Conveyor drive chain tension, adjusting
  Conveyor drive chain tension, checking
  Conveyor drive chain, installing
  Conveyor drive chain, removing
  Conveyor drive shaft, checking
  Conveyor drive shaft, greasing
  Conveyor drive shaft, installing
  Conveyor drive shaft, removing
  Conveyor idler assembly, disassembling and assembling
  Conveyor tension, adjusting
  Conveyor tension, checking
  Coolant level, checking
  Coolant, draining
  Coolant, filling
  Coolant’s freezing point, check
  Delivery Inspection, according to Inspection Program
  Drive lever and operating keys, checking
  Drive motor, installing
  Drive motor, removing
  E-7008
  E-7016
  Emulsion spraying system, cleaning
  Engine air cleaner primary filter, changing
  Engine air cleaner primary filter, cleaning
  Engine air cleaner secondary filter, changing
  Engine belt tension, adjusting1
  Engine belt tension, adjusting2
  Engine belt tension, checking1
  Engine belt tension, checking2
  Engine belt, replacing1
  Engine belt, replacing2
  Engine hosing connections, checking
  Engine leakage, checking
  Engine monitoring warning system, checking
  Engine mounts, checking
  Engine oil filter, replacing
  Engine oil level, checking
  Engine oil, drain
  Engine oil, filling
  Front apron plate, installing
  Front apron plate, removing
  Front wheel, installing
  Front wheel, removing
  Fuel fine filter, changing
  Fuel prefilter, changing
  Fuel system, air bleeding
  Fuel tank strainer, cleaning
  Generator screed heating belt tension, adjusting
  Generator screed heating belt tension, checking
  Generator screed heating belt, changing
  Hopper hinges, inspecting
  Hydraulic cylinders, checking
  Hydraulic hoses, inspecting
  Hydraulic oil level, checking
  Hydraulic oil return filter, changing
  Hydraulic oil, draining
  Hydraulic oil, filling
  Hydraulic tank ventilation filter, changing
  Inputs and outputs of the control units
  Levelling scales, adjusting
  Lubrication
  Main control unit, checking
  Maintenance of Stored Machines, according to Inspection Program
  Maintenance service, as required
  Maintenance service, every 10 hours
  Maintenance service, every 100 hours
  Maintenance service, every 500 hours
  Maintenance service, every 1000 hours
  Maintenance service, every 1500 hours
  Maintenance service, every 2000 hours1
  Maintenance service, every 2000 hours2
  Maintenance service, every 3000 hours
  Maintenance service, every 4000 hours
  Maintenance service, first 100 hours
  Menu Diagnosis – start display
  Noise absorbing mats, replacing
  Operation numbers for additional work
  Parking brake, checking
  Particulate filter, checking
  Particulate filter, cleaning
  Pre-Programd ECU, replacing
  Pump distributor gear breather filter, replacing
  Pump distributor gear oil level, checking
  Pump distributor gear oil, draining
  Pump distributor gear oil, filling
  Radiator, cleaning
  Rear wheel, installing
  Rear wheel, removing
  Report
  Ride-levelling cylinders, adjusting
  Ride-levelling cylinders, checking
  Road lighting system, checking
  Road scrapers, adjusting
  Road scrapers, checking
  Screed control unit, checking
  Screed spacer blocks, installing
  Screed spacer blocks, removing
  Screed, installing1
  Screed, installing2
  Screed, removing1
  Screed, removing2
  Service position 1
  Steering angle sensor, adjusting
  Steering, greasing
  Switch cabinet, checking
  Tow arm, installing
  Tow arm, removing
  Towing arms bearings, greasing
  Travel drive, calibrating
  Travel gearbox oil level, checking
  Travel gearbox oil, draining
  Travel gearbox oil, filling
  Travel gearbox, assembling
  Travel gearbox, disassembling
  Travel gearbox, installing
  Travel gearbox, removing
  Trimming (offset adjustment)
  Tyres, checking air pressure
  Valve clearance adjustment
  Warning devices, checking
  Washing, external cleaning
  Water separator, cleaning
  Water separator, draining
  Wheel nuts torque, checking

Safety

• CE-marking, EMC-directive
  Checklist after a fire or heat exposure
  Decontamination
  Environmental handling for the future
  Environmentally hazardous fluids
  Environmentally safe handling
  Health hazards with paint, plastics and rubber
  Safety concerns everybody!
  Safety during work on machines
  Safety rules when servicing
  Safety when handling oils and fuel
  Safety when lifting and supporting the machine
  Safety when working on hydraulic systems
  Safety when working with batteries
  Service position 1
  Service position 2
  Service position 3
  Starting with booster batteries
  Waste handling
  Working on the electrical system of the machine

Service Bulletins

• All-weather roof for Paver
  Biodiesel fuel for Volvo CE
  Broken locking-pin at the main control panel
  Check method on engine oil consumption
  Check valve, installation
  ECU Software Version 1.11 for Wheel-Paver
  Electronic unit for MCU without software
  Exchange of emulsion spray pump
  Fuel sampling, method
  Hydraulic hoses, replacement
  Hydraulic oil dye
  Hydraulic oil tank modification (support bracket)
  Leakage on the emulsion spray-gun (option)
  Leakages on the emulsion spray-system (option)
  Leaking oil hose
  Limited operation MCU
  Modification of suction hydraulic hoses of drive pump
  New arm rest
  New fastener assortment
  New MCU software V1.16 for PAW (Wheeled Paver)
  New MCU software v1.22 for wheel paver and new ECU software v3.12 for C-series wheel paver
  New relay-unit
  New software
  New TechTool VCADS Pro interface
  Optimal Position for the Sonic-Ski (levelling system)
  Portable refillable O-ring kits
  Preservation
  Released oil and grease for Track and Wheel Paver
  Replace user interface
  Reports
  Sealing of the switches in the main distributor
  Serial number location on machine components
  Support on software systems & software tools
  Tension of generator belt, adjustment
  Valve block for levelling
  Valve block hydraulic auger height adjustment
  Volvo fluid for ABG Paver
  Volvo Gear Oil for ABG Paver, PAT and PAW
  Volvo Product incident accident report & Interview Form

Special Tools, Misc

• Special tool Manual PUB3
  Special Tools Recommendations
  Time Guide Current generation
  Time Guide Old generation
  Time Guide Previous generation

Specifications

• Alternative fuels
  Battery, specifications
  Belts, specifications
  Belts, specifications1
  Conversion tables
  Emergency stop button, specifications
  Engine control unit E-ECU, specifications
  Engine oil pressure
  Engine, capacities
  Engine, specifications
  Fuel system, specifications
  Fuel tank, capacities
  Generator screed heating, specifications
  Hydraulic filter, specification
  Hydraulic system, capacities
  Injection system, specifications
  Instruments and operating controls, specifications1
  Instruments and operating controls, specifications2
  Lighting, specifications
  Lubricants, service capacities and intervals1
  Lubricants, service capacities and intervals2
  Switch cabinet, gas screed heating, specifications
  Thermostat, specifications
  Vehicle control unit V-ECU, specifications
  Volvo standard tightening torques

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