Volvo A40D Dump Truck Service and Repair Manual PDF

Volvo A40D Dump Truck Service and Repair Manual PDF

Size: 65.29 MB
Language: English
Make: Volvo
Machine: Dump Truck
Document: Service Repair Manual, Electrical Diagram, Hydraulic Diagram
Model: Volvo A40D
Page: 4423 Pages

Detail Contents:
0 Volvo A40D
0.0 Setting screen alternative
0.2 Setting units
0.3 Setting time
0.4 Setting date
0
1.0 Setting to zero, service interval machine
1.0.1 Acknowledgement, change of engine oil
1.0.1 Engine oil, monitoring change interval
1.0.2 Acknowledgement, change of transmission oil
1.0.2 Transmission oil, monitoring change interval
1.0
1.1- 1.2 Error code screens, electrical system
1.1- 1.2 Error code screens, engine
1.1- 1.2 Error code screens, general
1.1 1
1.1-1
1
2.4 Setting, raised engine speed
4-pin DIN-connectors, remounting
88830051 User Instruction
AC system, specifications
AC, time relay
Accumulator, checking (2)
Accumulator, checking
Accumulator, discarding
Accumulator, specification
Action for reducing risk of fire
Action to be taken in case of abnormal lubricating oil consumption
Adjusting, general (2)
Adjusting, general
Air cleaner, description (2)
Air cleaner, description
Air cleaner, preheating coil, specifications
Air conditioning AC, basic principles
Air conditioning unit, operation (2)
Air conditioning unit, operation
Air conditioning, checking function
Air in fuel system, checking
Air intake and filter
Air suspension operator’s seat, adjusting (2)
Air suspension operator’s seat, adjusting (later version) 1
Air suspension operator’s seat, adjusting (later version)
Air suspension operator’s seat, adjusting 1
Air suspension operator’s seat, adjusting
Air suspension operator’s seat, adjusting 1
Air suspension operator’s seat, adjusting 2
Air vent pipe, hydraulic tank
Altered wind shield washer tank installation, improved self bleeding
Alternative lubricants for axles with wet brakes
Alternator, changing (2)
Alternator, changing
Alternator, description (2)
Alternator, description
Alternator, replacing incl function check
Alternator, specifications
Alternator, tightening torques
Appointment and distribution of responsibility
A-stay, new rubber bushing
Automatic transmission lubricants 1
Automatic transmission lubricants
Auxiliary steering, replacing hydraulic pump (2)
Auxiliary steering, replacing hydraulic pump
Axle housing, seal
Axles and brakes screens
Axles and brakes
Axles, designations
Axles
6-wheel drive, basic setting
6-wheel drive, reconditioning
Differential, mounting 2
Differential, mounting
Differential, mounting3
Differential, reconditioning 2
Differential, reconditioning 1
Final drive AH64J, AH64L, AHW71L, AHW71N, AHW71O, AHW71Q, reconditioning
Final drive AH64K, AHW71M, AHW71P, reconditioning
Final drive, mounting 1
Final drive, mounting
Hub end AH64J-AH64L, reconditioning
Hub end AHW71L-AHW71N, reconditioning
Hub end AHW71O-AHW71Q, reconditioning
Hub reduction AH64J-AH64L, reconditioning
Hub reduction AHW71L-AHW71Q, reconditioning
Intermediate shaft, reconditioning
Marking pattern, pinion – crown wheel
Output shaft 6-wheel drive, reconditioning
Pinion, calculation of axial position
Pinion, mounting
Pinion, reconditioning 1
Pinion, reconditioning
Power divider, assembling
Power divider, mounting
Power divider, reconditioning
Transverse differential lock, reconditioning
Transverse differential, adjusting
Wheel hub AH64J-AH64L, reconditioning
Wheel hub AHW71L-AHW71N, reconditioning
Wheel hub AHW71O-AHW71Q, reconditioning
Basic check, transmission
Basic checks
Batteries, replacing
Batteries, service life
Battery, changing
Battery, charging (2)
Battery, charging
Battery, description (2)
Battery, description
Battery, specifications
Bearing, output shaft, 1st bogie
Belt guard, new type
Bogie member, replacing incl. Bearing, replacing
Bogie member, replacing one rubber element (2)
Bogie member, replacing one rubber element
Brake cooling oil system, description (2)
Brake cooling oil system, description
Brake cooling oil system, diagram (2)
Brake cooling oil system, diagram
Brake cooling oil system, diagram 1
Brake cooling oil system, diagram 2
Brake cooling oil, altered interval between changes
Brake cooling system, specification
Brake disc, changing
Brake oil pump, specifications
Brake piston and wear indicator AHW71L-AHW71N, basic setting 1
Brake piston and wear indicator AHW71L-AHW71N, basic setting
Brake piston and wear indicator AHW71O-AHW71Q, adjusting
Brake piston and wear indicator, basic setting
Brake system, basic check
Brake system, bleeding 2
Brake system, bleeding (2)
Brake system, bleeding 1
Brake system, bleeding
Brake system, checking function, hydraulic (2)
Brake system, checking function, hydraulic
Brake system, relieve pressure
Brake system, specifications
Brakes A35D wet brakes and A40D, description
Brakes A35D, description
Brakes, specification, A40D (AHW71L–AHW71N, AHW71O–AHW71Q)
Cab description
Cab door, installing door catch
Cab door, removing door catch
Cab, lifting points (2)
Cab, lifting points
Cabin, specification
Camshaft sensor, changing (2)
Camshaft sensor, changing
Camshaft setting, checking
Camshaft, checking wear
Camshaft, description (2)
Camshaft, description
Camshaft, replacing
Capacities, A40D
Carbon monoxide in fuel system, check
CareTrack Telematics system 1
CareTrack Telematics system
Casing, new type for headlamps
C-ECU, MID178, changing non-Programd ECU (2)
C-ECU, MID178, changing non-Programd ECU
C-ECU, MID178, changing pre-Programd ECU (2)
C-ECU, MID178, changing pre-Programd ECU
CE-marking, EMC-directive
Central warning
Change of crankshaft seal
Change specifications
V2002.3.0, change specification
V2002.4.0, change specification
V2004.4.0, change specification
V2004.6.0, change specification
V2005.2.0, change specification
V2005.3.0, change specification
V2005.5.0, change specification
V2005.6.0, change specification
V2006.1.0, change specification
V2006.3.1, change specification
V2006.3.2, change specification
V2006.3.3, change specification
V2006.5.0, change specification
V2006.6.0, change specification
V2006.6.1, change specification
V2007.1.0, change specification
Changing or repairing hydraulic pumps
Charge air pressure, diesel engines
Charge-air cooling
Checking for leaks with inspection light (2)
Checking for leaks with inspection light
Checking main, torque converter and lubrication oil pressure
Checking of main, torque converter and lubricating oil pressure
Checking stalling speed 1
Checking stalling speed
Checklist after a fire or heat exposure
Claim routines
Cleaning of the machine
Cleanliness, brake and hydraulic systems
Cold-start device, specifications
Collection of basic data
Combined control by steering wheel, changing (2)
Combined control by steering wheel, changing
Communication, vehicle electronics
Component and description (2)
Component and description
Component descriptions (2)
Component descriptions
Component positions
Component position 1, AL3201–HE8501
Component position 2, IA–LA3601
Component position 3, LA3602–LC4202
Component position 4, LC4601–MA4207
Component position 5, MA4302–PWM4204
Component position 6, R3501–SA4201
Component position 7, SE2202–SE5202
Component position 8, SE5203–SO3901
Component position 9, SW2502–SW4215
Component position 10, SW4301–SW9102
Components, list and positions
Compressed air diagram (2)
Compressed air diagram
Compressed air diagram 1
Compressed air diagram 2
Compressed air drier, service solution
Compressed air system, pressure build-up (2)
Compressed air system, pressure build-up
Compressed-air system, specifications
Compression test
Compressor, replacing
Condition test and maintenance program
Connecting disconnecting vacuum pump – instructions
Connector for cooling fan PWM valves
Connectors C01–DY, position
Connectors EA–F50, position
Connectors HE3601–TAILR, position
Connectors, overview
Control unit, transmission T–ECU, description of function
Control units, hardware
Control units, voltage supply (2)
Control units, voltage supply
Contronic socket, mounting plate
Conversion tables
Coolant circulation, description (2)
Coolant circulation, description
Coolant filter, changing (2)
Coolant filter, changing
Coolant pump removed, reconditioning
Coolant pump, description (2)
Coolant pump, description
Coolant with freezing and corrosion protection
Coolant, changing (2)
Coolant, changing
Cooling fan motor, intercooler, adjusting high speed
Cooling fan motor, intercooler, adjusting low speed
Cooling fan motor, intercooler, checking adjusting high rpm
Cooling fan motor, intercooler, checking adjusting low rpm
Cooling fan motor, intercooler, checking high speed
Cooling fan motor, intercooler, checking low speed
Cooling fan motor, radiator, checking adjusting high rpm
Cooling fan motor, radiator, checking adjusting low rpm
Cooling system specifications
Cooling system, flushing
Cooling system, principle illustrations (2)
Cooling system, principle illustrations
Cooling system, tightening torques
Cooling unit, performance test
Crank mechanism, description
Crankshaft, replacing rear oil seal (2)
Crankshaft, replacing rear oil seal
Crimping Tool Set, part no. 9993880
Cylinder balancing, PC test
Cylinder block, description (2)
Cylinder block, description
Cylinder compression, PC test (2)
Cylinder compression, PC test
Cylinder head, description (2)
Cylinder liner, description (2)
D¿ECU, Functions
D9B and D12D Stage 3, valve adjustment, camshaft marking
D12C, New connecting rod
D12C-D12D, Belt protector, new bracket
D12D Stage III, new turbo installation
Damping cylinder, changing seal
Damping cylinder, changing seals
Damping cylinder, checking pre-load (2)
Damping cylinder, checking pre-load
Damping cylinder, specification
Damping cylinder
Data bus system
Data buses, function (2)
Data buses, function
Data buses, voltage levels (2)
Data buses, voltage levels
Dealers retrofitter´s responsibility
Decontamination
Description clutch
Description cooling unit
Description retarder
Description steerring
Description transmission (2)
Description transmission 1
Description transmission
Description, components
Description, retarder (2)
Description, retarder
Description
Diesel fuels – quality and function
Differential carrier assembly, replacing (2)
Differential carrier assembly, replacing
Digital input and output signals (2)
Digital input and output signals
Dimensional diagram A40D
Dimensions for A35D with 26.5 R-25 tyres
Dimensions for A40D with 29.5 R-25 tyres
Dipstick, transmission
Display unit and keyboard (2)
Display unit and keyboard
Display unit, content
Dog-clutch for six-wheel drive (6×6), checking and adjusting (2)
Dog-clutch for six-wheel drive (6×6), checking and adjusting
Door lock, replacing
Door lock
Door window, replacing (2)
Door window, replacing
Door, replacing
Double rocker arm, description
Draining refrigerant R134a, with scales 9812513
Draining refrigerant R134a
Drawings of E-tools
Drive axles A40D
Drive axles, capacity
Drivetrain, description
DROPBOX FL852-862
Bearing retainer for reverse gear output shaft, reconditioning
Brackets, fitting
Casing, fitting
Casing, reconditioning
Differential bearing clearance, adjusting
Differential bearing retainer, reconditioning
Differential coupling sleeve, changing ball bearing
Differential lock and sensor, adjusting
Differential, reconditioning
Dropbox, reconditioning
Forward speed output shaft bearing retainer, reconditioning
Forward speed output shaft, adjusting bearing clearance
Forward speed output shaft, fitting
Forward speed output shaft, reconditioning
High low control (FL862), fitting
High low shifting sensor, adjusting (FL852)
High low shifting sensor, fitting
High-low control, fitting (FL852)
High-low shifting sensor (FL862), adjusting
High-low transmission cover (FL862 only), reconditioning
Input shaft and layshaft, fitting bearing races
Input shaft follower (FL862), fitting
Input shaft, adjusting bearing clearance
Input shaft, reconditioning
Layshaft, adjusting bearing clearance
Layshaft, fitting
Layshaft, reconditioning
Longitudinal differential lock coupling sleeve, reconditioning
Longitudinal differential locks, fitting
Lubricating oil pipe, fitting
Lubricating oil pump cover, checking
Lubricating oil pump cover, fitting
Output shaft, reverse gear, reconditioning
Reverse gear output shaft with tubular shaft, assembling
Reverse gear output shaft, bearing adjustment
Sensor, fitting
Shift fork (high-low), reconditioning
Shift fork for differential lock, reconditioning
Shift fork for high-low gear, fitting
Suction pipe, fitting
Suction strainer, reconditioning
Tubular shaft, adjusting
Tubular shaft, reconditioning
Dropbox FL1002 FL992, new differential casing
Dropbox, capacities
Dropbox, general (2)
Dropbox, general
Dropbox, mounting
Dropbox, new differential
Dropbox, new housing for longitudinal differential lock
Dropbox, position sensor high low
Dropbox, removing (2)
Dropbox, service solution, reinforcement of bracket
Dropbox, specifications
Dropbox, weights FL 852 FL 862
Dropbox, weights FL 992 FL 1002
Dump body alternative, lowering
Dump body joint, changing tipping bearing
Dump body position indicator, adjusting
Dump body, adjusting against frame (2)
Dump body, adjusting against frame
Dump lever, changing (2)
Dump lever, changing 1
Dump lever, changing
Dump lever, description (2)
Dump lever, description
Dump lever, specifications
E1763, Drain hose
E2502, Installation tool for turbine speed sensor
E-2516 Measuring nipple
E-2519 Measuring nipple
E–ECU D12, Functions
E–ECU D12C, Input and Output terminals
E–ECU D12D, Input and Output terminals (2)
E–ECU D12D, Input and Output terminals
E-ECU, changing (2)
E-ECU, changing
E–ECU, Control unit engine
E-ECU, MID 128, changing non-Programd ECU
E-ECU, MID 128, changing non-Programd ECU
E-ECU, MID 128, changing pre-Programd ECU 1
E-ECU, MID 128, changing pre-Programd ECU 2
Electric engine hood pump, changing 1
Electric engine hood pump, changing
Electric hood pump, changing
Electrical distribution box, description (2)
Electrical distribution box, description 1
Electrical distribution box, description
Electrical symbols and designations (2)
Electrical symbols and designations
Electrical system 1
Electrical system and electronic system, introduction
Electrical system, basic check (2)
Electrical system, basic check
Electrical system, description, general
Electrical system, special instructions for servicing, actions when working on machine (2)
Electrical system, special instructions for servicing, actions when working on machine
Electrical system, special instructions for servicing, electrical components, alternator and charging regulator (2)
Electrical system, special instructions for servicing, electrical components, alternator and charging regulator
Electrical system, special instructions for servicing, electrical components, batteries
Electrical system, special instructions for servicing, electronic components
Electrical system, special instructions for servicing, general (2)
Electrical system, special instructions for servicing, general
Electrical system, specifications
Electrical system
Engine and transmission, installing
Engine and transmission, mounting
Engine and transmission, removing (2)
Engine and transmission, removing
Engine cable harness D12C
Engine control unit D12, E–ECU, description of function (2)
Engine control unit D12, E–ECU, description of function
Engine D12, description (2)
Engine D12, description
Engine D12C
Adjusting, general 1
Bushing rocker arm shaft, checking
Camshaft, checking wear
Connecting rods, checking
Crankshaft, checking
Cylinder head, reconditioning
Cylinder heads all, fitting
Cylinder heads all, removing
Cylinder liner, checking and measuring wear
Engine, assembling
Engine, dismantling
Flywheel housing with power take-off, installing
Flywheel housing with power take-off, removing
Flywheel housing, installing
Flywheel housing, removing
Oil cooler core, leakage check
Pistons and crankshaft, removing
Pistons, checking
Timing gear, installing
Timing gear, removing
Unit injectors, checking
Valves, adjusting 3
Engine D12D
Adjustment d12d
Camshaft, checking wear d12d
Connecting rods, checking d12d
Crankshaft, checking d12d
Cylinder head, reconditioning d12d
Cylinder heads all, fitting d12d
Cylinder heads all, removing d12d
Cylinder liner, checking and measuring wear d12d
Engine, assembling d12d
Engine, dismantling d12d
Engine, mounting resp
Flywheel housing with power take-off, installing d12d
Flywheel housing with power take-off, removing d12d
Flywheel housing, installing d12d
Flywheel housing, removing d12d
Oil cooler core, leakage check d12d
Pistons and crankshaft, removing d12d
Pistons, checking d12d
Rocker arm mechanism removed, reconditioning d12d
Timing gear, installing d12d
Timing gear, removing d12d
Unit injectors, checking d12d
Valves, adjusting d12d
Engine hood, installing
Engine hood, removing
Engine identification
Engine mounting rear, changing
Engine oil requirements
Engine oil, altered time for the first oil change
Engine oil, interval between changes
Engine reconditioning
Engine screens
Engine speed sensor, changing (2)
Engine speed sensor, changing
Engine timing gear, description (2)
Engine timing gear, description
Engine transmission, specification
Engine, basic check (2)
Engine, basic check
Engine, fill quantities
Engine, general specifications
Engine, identification
Engine, installing (2)
Engine, installing
Engine, removing
Engine
Environment
Environmental handling for the future
Environmentally hazardous fluids
Environmentally safe handling
Evaporator, replacing incl draining and filling
Exhaust pressure governor (2)
Exhaust pressure governor
Exhaust system suspension, rubber cushion
Explanation of wiring diagrams (2)
Explanation of wiring diagrams
Explanations to hydraulic diagram (2)
Explanations to hydraulic diagram
Fan belt and or alternator belt, checking and adjusting tension
Fan motor, changing
Fan motor, replacing
Fan regulator, PWM2601 and PWM2602
Fan system, description
Fan, new type
Fault diagnosis, air conditioning system (AC)
Feed pressure, PC test
Feed pump, checking feed pressure
Filter head D12D, description (2)
Filter head D12D, description
Fire prevention measures
FL1002 and FL992, new seals
Flywheel, tightening torques
Foot brake valve, description
Foot brake valve, replacing
Frame joint, separating the machine
Front axle (2)
Front axle rear axle, weights
Front axle
Front output shaft on dropbox, changing seal (2)
Front output shaft on dropbox, changing seal
Front underbody skid plate, mounting (2)
Front underbody skid plate, mounting
Front underbody skid plate, removing (2)
Front underbody skid plate, removing
Fuel feed pump, description
Fuel feed pump, specifications
Fuel filter and water separator replacement interval change
Fuel filter housing, description
Fuel filter, description
Fuel flow D12C (2)
Fuel flow D12C
Fuel flow D12D
Fuel flow, description
Fuel pump (valves), inspection
Fuel pump, inspection
Fuel system components
Fuel system, bleeding
Fuel system, bleeding 1
Fuel system, bleeding 2
Fuel system, description (2)
Fuel system, description
Fuel system, specifications
Fuel system’s components
Function of the valves (2)
Function of the valves
Function of unit injectors (2)
Function of unit injectors
Gear Fs
Gear F1
Gear F2
Gear F3
Gear F4
Gear F5
Gear F6
Gearshift selector, changing (2)
Gearshift selector, changing
General instructions for controls, replacing. (2)
General instructions for controls, replacing.
General maintenance instructions
General vehicle electronics (2)
General vehicle electronics
Grease with molybdenum disulphide additive (MoS2)
Grease-lubricated hitch
Grounding points (frame connections)
Group 0, setup screens
Group 1, service screens
Group 2, screens, engine
Group 3, screens, electrical system
Group 4, screens, transmission
Group 5, screens axles brakes
Group 8, screens Operating Information
Group 9, hydraulic screens
Guide pins D12D
Headlamp, high and low beams, adjusting
Headlamp, high beam, replacing (2)
Headlamp, high beam, replacing
Headlamp, low beam, replacing (2)
Headlamp, low beam, replacing
Headlamp, new light bulb
Health hazards with paint, plastics and rubber
Heat control valve, fitting
Heat control valve, removing
Heat control valve, replacing
Heat control, replacing
Heater control, mounting
Heater control, removing
Heater core, replacing
Heater, changin
Hitch, specifications (2)
Hitch, specifications 1
Hitch, specifications
Hitch, tightening torque
Hitch, tightening torques 1
Hitch, tightening torques
Hoist cylinder bearing, changing
Hoist cylinder bearing, changing 1
Hoist cylinder bearing, changing 2
Hoist cylinder removed, reconditioning (2)
Hoist cylinder removed, reconditioning
Hoist cylinder, description
Hoist cylinder, installation
Hoist cylinder, removal
Hoist cylinder, replacement
Hoist cylinder, specification
Hoist cylinder
Hub end, cross-section AH64J – AH64L
Hub end, cross-section AHW64M – AHW64O
Hub end, cross-section AHW71L – AHW71N (2)
Hub end, cross-section AHW71L – AHW71N
Hub end, cross-section AHW71O – AHW71Q (2)
Hub end, cross-section AHW71O – AHW71Q
Hub reduction gear, new seal and spacer ring
Hub reduction gear, planet carrier, new design
Hydraulic and servo systems, description (2)
Hydraulic and servo systems, description
Hydraulic brake system, pressure build-up (2)
Hydraulic brake system, pressure build-up
Hydraulic components, cleanliness when handling
Hydraulic components, storage and transport
Hydraulic cooling fan control, PC test
Hydraulic diagram PT (2)
Hydraulic diagram PT
Hydraulic diagram, brake system, dry brakes
Hydraulic diagram, brake system, wet brakes (2)
Hydraulic diagram, brake system, wet brakes
Hydraulic diagram, brake system, wet brakes 1
Hydraulic diagram, brake system, wet brakes 2
Hydraulic diagram, complete (2)
Hydraulic diagram, complete 1
Hydraulic diagram, complete 3
Hydraulic diagram, complete
Hydraulic diagram, complete 1
Hydraulic diagram, complete 2
Hydraulic diagram, hood opening
Hydraulic oil filter, changing
Hydraulic oil, description
Hydraulic oil, storing and handling
Hydraulic pressure, specifications
Hydraulic pump (removed), changing shaft seal
Hydraulic pump, changing
Hydraulic pump, checking and adjusting max working pressure (2)
Hydraulic pump, checking and adjusting max working pressure 1 (2)
Hydraulic pump, checking and adjusting max working pressure 1
Hydraulic pump, checking and adjusting max working pressure
Hydraulic pump, checking and adjusting standby pressure (2)
Hydraulic pump, checking and adjusting standby pressure
Hydraulic pump, description (2)
Hydraulic pump, description 1
Hydraulic pump, description
Hydraulic pump, removed, changing shaft seal
Hydraulic pump, replacing
Hydraulic pump, replacing 1
Hydraulic pump, replacing 2
Hydraulic pump, replacing
Hydraulic pumps, specifications
Hydraulic pumps, specifications 1
Hydraulic pumps, specifications 2
Hydraulic system, bleeding air, version
Hydraulic system, bleeding air, version 1
Hydraulic system, bleeding air, version 2
Hydraulic system, capacities
Hydraulic system, description (2)
Hydraulic system, description
Hydraulic system, relieve pressure
Hydraulic system, repair of hydraulic components in workshop
Hydraulic system, service update
Hydraulic system, updating
Hydraulic system, work instructions
Hydraulic tank, description
Hydraulics screen
Hydraulics
Identification number
I-ECU, MID 140, changing non-Programd ECU
I-ECU, MID 140, changing pre-Programd ECU
I-ECU, MID140, changing non-Programd ECU
I-ECU, MID140, changing pre-Programd ECU
Improvements, frame joint
Induction sensor for turbine speed, changing
Information display unit, general (2)
Information display unit, general
Information on Bio-diesel fuel (RME-fuel)
Information on classification of oils
Information, build-up (2)
Information, build-up
Initial display and settings
Injector shut off, manual
Injectors, replacing copper sleeve in machine
Input shaft on dropbox, changing seal (2)
Input shaft on dropbox, changing seal
Instructions for repairing
Instructions for working with electronic fuel injection (2)
Instructions for working with electronic fuel injection
Instrument control unit ECU, functional description
Instruments and controls, climate control panel
Instruments and controls, left instrument panel
Instruments and controls, main instrument (2)
Instruments and controls, main instrument
Instruments and controls, overview (2)
Instruments and controls, overview
Instruments and controls, right instrument panel (2)
Instruments and controls, right instrument panel
Instruments and operating controls, left instrument panel and steering wheel column
Intercooler, description
Intercooler, replacing
Intercooler, specifications
Intermediate shaft A35D-A40D, new bearing and grease
Intermediate shaft and or bearing, changing
Intermediate shaft andor bearing, replacing
Intermediate shaft, cut-away view (2)
Intermediate shaft, cut-away view
Intermittent retarder function, PT1563, 1863
Internal Exhaust Gas Recirculation (IEGR), description
KAB Seat, heater range
Key functions (2)
Key functions
Lap belts
Lifting machine, A35D (2)
Lifting machine, A40D (2)
Lifting tool, new marking
Lifting tool, new type
Lifting tool, transmission
Lighting, specifications
Load and dump brake, checking and adjusting working pressure (2)
Load and dump brake, checking and adjusting working pressure
Load body position indicator, adjusting
Load body, changing dump bearing
Load body, emergency lowering 1
Load body, emergency lowering
Load unit frame (2)
Load unit frame
Lock-up clutch (2)
Lock-up clutch
Longitudinal differential lock, checking and adjusting – from underneath (2)
Longitudinal differential lock, checking and adjusting – from underneath
Lubricant, Biodegradable Hydraulic Fluid
Lubrication and service schedules
Lubrication system, description
Lubrication system, principle (2)
Lubrication system, principle
Lubrication system, specifications
Lubrication, see lubrication chart
Maintenance service
Maintenance service, daily
Maintenance service, every 50 hours
Maintenance service, every 250 hours
Maintenance service, every 500 hours
Maintenance service, every 1000 hours
Maintenance service, every 2000 hours
Manual release of parking brake
Measuring nipples, new type
Mechanical operator’s seat, adjusting
Mechanical release of parking brake
Menu tree (2)
Menu tree
Messages and information content (2)
Messages and information content
New AC hoses and new attaching rail
New clamping on coolant pipe
New coolant
New coolant 1
New coolant 2
New cross stay, trailer unit
New display screen for transmission oil level
New dropbox
New engine hood
New fan installation
New floor panel and floor mat
New hauler, A40D
New hoist cylinder
New hub nut locking
New Intercooler Hoses
New keypad
New main fuel filter, D9, D12 and D16
New non-return valve with back-pressure function, MTRV1
New oil dipstick
New pressure sensors
New resistor for the alternator’s charging circuit
New seals for steering joint bearings
New sensor for accelerator and retarder pedal
New starter switch
New tipping spool, valve block
New tool Electrical repair kit, part No. 11666200
New transmission
New transmission 1
New transmission 2
New transmission 3
New transmission 4
New turbocharger for the D12 engine
New unit injectors
New VCB valve, MA2503
New Volvo standard for transmission oil
New warranty routines for Bosch diesel equipment
New water trap
New wiper motor
Noise reduction kit
Non-return valve function in steering and dumping valve
Oil analyses
Oil and seals AH64J-AH64L
Oil cooler, replacing
Oil cooler, replacing 1
Oil cooler, replacing
Oil cooler, specifications
Oil cooler, tightening torques
Oil jet nozzle eliminated from the D12D and D9B exhaust double rocker arm
Oil leakage from the engine cable harness grommet
Oil level sensor, changing (2)
Oil level sensor, changing
Oil pump and oil cooler (2)
Oil pump and oil cooler
Oil sampling, method
Oil sampling, sampling points
Oil sump gasket, changing (2)
Oil sump gasket, changing
Oil sump, tightening torque
Oils and seals AHW64M – AHW64O
Oils and seals AHW71L – AHW71N (2)
Oils and seals AHW71O – AHW71Q
Operating information and service
Operator’s seat, changing air spring
Operator’s seat, changing the air spring
Operator’s seat, installing
Operator’s seat, removing
Operator’s seat, removing 1
Operator’s seat, removing 2
Other fuses and relays, description (2)
Other fuses and relays, description 1
Other fuses and relays, description
Output shaft 6-wheel drive, changing bearing (2)
Output shaft 6-wheel drive, changing bearing
Overflow valve, checking
Parking brake lever, changing (2)
Parking brake lever, changing
Parking brake, basic check (2)
Parking brake, basic check
Parking brake, description
Parking brake, new brake pads
Parking brake, replacing brake disc
Parking brake, replacing brake pads (2)
Parking brake, replacing brake pads
Parking brake, specifications
Personal competence and accreditation (2)
Personal competence and accreditation
Pipe for dipstick for transmission
Pipe, secondary water pump
Pistons, description (2)
Pistons, description
Planetary gear
Planetary gears
Portable refillable O-ring kits
Position monitor high low range, adjusting (2)
Position monitor high low range, adjusting
Power take-off, between engine and gearbox, reconditioning
Power take-off, tightening torque
Power transmission, basic check
Power transmission, specifications
Preheating coil, replacing
Preheating coil
Preheating
Pressure accumulation (2)
Pressure accumulation
Pressure build-up, engine-dependent pumps, description (2)
Pressure build-up, engine-dependent pumps, description 1
Pressure build-up, engine-dependent pumps, description
Pressure check connections, description (2)
Pressure check connections, description
Pressure check connections, description 1
Pressure check connections, description
Pressure tables, transmissions
Pressurizing with nitrogen gas
Product development
Product development 1
Product development
Product identification plates
Product update Dropbox FL1002 992, Longitudinal differential lock
Propeller shaft, tightening torque
Propeller shaft
Proportional valve, description
Protection against electromagnetic interference
PT2509, 1563, 1863, reinforced planet kit, stage 1
PT2509, PT1563 and PT1863 new design of spring pins in planet kit stage 2 and 3
PTO, gear shaft assembly update
PTO, o-rings update
Pump regulator, checking
Quality of illustrations in technical reports
Radiator, adjusting
Radiator, description (2)
Radiator, description
Radiator, installation
Radiator, mounting (2)
Radiator, mounting
Radiator, removal
Radiator, removal
Radiator, removing 1
Radiator, removing
Rear output shaft on dropbox, changing seal (2)
Rear output shaft on dropbox, changing seal
Rear window pane, replacing
Receiver, replacing incl draining and filling
Recommended lubricants
Recovering and towing (2)
Recovering and towing
Recycling station FRS-10GS
Refilling refrigerant in the AC system, with scales 981 2513
Refrigerant for air conditioning (2)
Refrigerant for air conditioning
Refrigerant R134a, vacuum pumping including filling (charging)
Refrigerant, filling incl vacuum pumping
Repair instructions
Repair kit, part no. 11666145, for service display
Replacement of pivot pin for accelerator pedal and retarder pedal
Replacement of solenoid valve MA9102
Replacing damping cylinder
Reporting of accidents and incidents
Reporting of product misuse & near-miss report
Reverse gear R1 (2)
Reverse gear R2 (2)
Rocker arm piston, D12C (2)
Rocker arm piston, D12C
Rocker arm shaft, tightening torques
Routine for return of technical goods
Rubber bearings, cross stay
Rubber cushion, replacing
Rules when handling tyres
SAE J1708 (Information bus)
SAE J1939 CAN-bus (control bus)
Safety concerns
Safety concerns everybody!
Safety during electric welding
Safety when handling accumulators
Safety when handling oils and fuel
Safety when handling the machine
Safety when lifting and supporting the machine
Safety when servicing
Safety when using lifting equipment
Safety when working on hydraulic systems
Safety when working on pressurized systems
Safety when working on the machine’s electrical system
Safety when working with air conditioning refrigerant
Safety when working with air-conditioning refrigerant
Safety when working with batteries
Scales 9812444
Seal for rear output shaft, replacing
Secondary steering, checking and adjusting max. pressure and stand-by pressure
Secondary steering, checking and adjusting max
Section 4, content, structure
Service and maintenance of batteries
Service connection and programming connection (2)
Service connection and programming connection
Service display unit Contronic, navigator
Service display unit, general (2)
Service display unit, general
Service display unit, summary
Service journal (included in Operator’s manual), fill in
Service Manual, supplement
Service position
Service solution for high altitude
Service tools
Service
Shut-off P1 at low engine rpm (MA9102), checking function
Side window, replacing
Software versions and ECUs part number, checking
Software versions and ECUs part number, general
Software versions and ECUs part number, list
Software, introduction
Special tools
Spring for longitudinal differential lock in dropbox
Stall speed, checking
Standard tightening torques
Start electronics (2)
Start electronics
Starter motor, replacing (2)
Starter motor, replacing
Starter motor, specification
Starter motor, tightening torques
Starting with booster batteries
Steering and dumping valve, changing 1
Steering and dumping valve, changing
Steering and dumping valve, description
Steering and dumping valve, overview illustration
Steering and dumping valve, removed, reconditioning
Steering and dumping valve
Steering and dumping valve, changing
Steering and dumping valve, description 1
Steering and dumping valve, description 2
Steering and dumping valve, overview illustration 1
Steering and dumping valve, overview illustration 2
Steering and dumping valve, removed, reconditioning 1
Steering and dumping valve, removed, reconditioning 2
Steering and dumping valve, specifications
Steering and dumping valve, tightening torques
Steering and hydraulics, basic check
Steering and tipping valve, installation
Steering and tipping valve, removal
Steering angle, checking and adjusting
Steering cylinder bearing, introduction of grease nipples
Steering cylinder, description
Steering cylinder, reconditioning on machine (2)
Steering cylinder, reconditioning on machine
Steering cylinder, removed, reconditioning (2)
Steering cylinder, removed, reconditioning
Steering cylinder, replacing bearing, left-hand side (2)
Steering cylinder, replacing bearing, left-hand side
Steering cylinder, replacing
Steering cylinder, specifications
Steering gear, check.and adj.
Steering gear, replacing
Steering gear, specifications
Steering joint bearing, replacing (2)
Steering joint bearing, replacing
Steering joint bearing
Steering joint spherical bearings, checking clearance (2)
Steering joint spherical bearings, checking clearance
Steering joint, vertical joint, introduction of grease nipples
Steering linkage, checking and adjusting (2)
Steering linkage, checking and adjusting
Steering linkage, checking and adjusting 1
Steering linkage, checking and adjusting
Steering system, description
Steering system, specifications
Steering times, checking and adjusting
Steering valve, neutral position, checking and adjusting
Steering, rack and pinion gear, changing
Stop electronics (2)
Stop electronics
Suspension, description
Suspension
Tank
T-ECU, MID 130, changing non-Programd ECU
T-ECU, MID 130, changing pre-Programd ECU
T-ECU, MID130, changing non-Programd ECU
T-ECU, MID130, changing pre-Programd ECU
The torque converter
Theft protection (2)
Theft protection
Thermostat, description
Thermostat, primary system, description (2)
Thermostat, primary system, description
Thermostat, primary system
Thermostat, replacing
Thermostat, secondary system, description (2)
Thermostat, secondary system, description
Thermostat, secondary system
Thrust washer and wear ring, axles
Tightening torque, cylinder head
Tightening torque, fuel system
Tightening torques, engine mounts
Tightening torques, engine mounts 1
Tightening torques, engine mounts 2
Tightening torques, valve cover
Timing gear case, fitting new gasket in machine
Tractor unit frame (2)
Tractor unit frame
Transmission and dropbox
Transmission of power (2)
Transmission of power
Transmission PowerTronic, new B2 drum
Transmission PowerTronic, new gasket
Transmission PT
Brake B1 and clutch K2, installing
Brake B2 and B3 as well as planet stage 1 and 2, installing
Brake B4 and planet stage 4 and 5 as well as output shaft, installing PT1560 PT1860
Brake drum B2, reconditioning
Brake piston B1, reconditioning
Brake piston B2–B3, reconditioning
Brake piston B4, reconditioning
Clutch K1, installing
Clutch K1, reconditioning
Clutch K2, reconditioning
Connector EH and cabling, installing
Control system, installing
Control system, reconditioning PT1560 PT1860
Control system, reconditioning PT1862
Difference description of PT transmission
General repair instructions transmission
Hydraulic diagram PT1560, PT1860 and PT1862
Middle support, installing
Oil pump, reconditioning
Output shaft and rear cover, installing PT1862
Output shaft, reconditioning PT1862
Planet kit, stage 1, 2, 3 and 5, reconditioning
Planet stage 1, reconditioning
Planet stage 2, reconditioning
Planet stage 3 and main shaft, installing
Planet stage 3, reconditioning
Planet stage 4, 5 and brake B4, installing PT1862
Planet stage 4, reconditioning PT1862
Planet stage 5, reconditioning PT1862
Planet stage, stage 1–5, checking
Planet stages 4, 5 and output shaft, reconditioning PT1560 PT1860
Rear cover, installing PT1560-PT1860
Rear cover, reconditioning PT1560 PT1860
Rear cover, reconditioning PT1862
Reshimming PT1560 PT1860 with E–tool
Reshimming PT1560 PT1860 without E–tool
Reshimming PT1862
Retarder counterhold, reconditioning
Retarder valve, installing
Retarder valve, reconditioning
Retarder, checking
Retarder, installing
Stator shaft, oil pump and seal shield, installing
Stator shaft, reconditioning
Torque converter, installing
Transmission dismantling
Transmission PT1663, reinforced bolted joint, converter housing – transmission housing
Transmission PT1860, cut-away
Transmission PT1862, cut-away view
Transmission PT1862, cut-away
Transmission, adaptive gear shifting
Transmission, capacities
Transmission, clutches and brakes (2)
Transmission, clutches and brakes 1
Transmission, clutches and brakes
Transmission, functional check
Transmission, improved retarder
Transmission, inspection form
Transmission, installing from above (2)
Transmission, installing from above
Transmission, installing from underneath (2)
Transmission, installing from underneath
Transmission, oil pressure
Transmission, removing downward (2)
Transmission, removing downward
Transmission, removing upward (2)
Transmission, removing upward
Transmission, specifications
Transmission, weights
Transmission
Transporting the machine
Transverse differential lock axle, checking and adjusting
Transverse differential lock-axle, checking and adjusting
Troubleshooting strategy
Troubleshooting tips 1
Troubleshooting tips
Troubleshooting, air conditioning unit (AC)
Troubleshooting, assistant devices
Troubleshooting, general
Turbocharger (2)
Turbocharger, inspection
Turbocharger, overview illustration
Turbocharger, replacing
Turbocharger, specifications
Turbocharger
Tyre equipment and recommended tyre pressures
Tyres, various types
Unit injector, adjusting pretension
Unit injector, Bosch, description (2)
Unit injector, Bosch, description
Unit injector, Delphi, description
Unit injector, replacing
Unit injectors, specifications
Vacuum pump, connection
Vacuum pump, disconnection
Vacuum-pumping as well as refilling AC oil, with scales 9812513
Valve mechanism, description
Valve mechanism, double rocker arm
Valve mechanism, specifications
Valve spring update, D9, D12 and D16
Valves, adjusting (2)
Valves, adjusting 1
Valves, adjusting
Valves, adjusting 1
Valves, adjusting 2
VCADS Pro service tool, general
VCADS Pro tests
VCADS Pro, Calibrating
VCADS Pro, Error codes
VCADS Pro, Programming
VCADS Pro, Test
VEB, activation (2)
VEB, activation
VEB, description
V-ECU, MID 187, changing non-Programd ECU 1
V-ECU, MID 187, changing non-Programd ECU 2
V-ECU, MID 187, changing pre-Programd ECU 1
V-ECU, MID 187, changing pre-Programd ECU
V-ECU, MID187, changing non-Programd ECU
Vehicle control unit V¿ECU, functional description
Warning screens, axles brakes
Warning screens, cab
Warning screens, electrical system
Warning screens, engine
Warning screens, general
Warning screens, hydraulic system
Warning screens, power transmission
Warranty inspection 100 hours
Warranty inspection 1000 hours
Waste handling
Water trap, description (2)
Water trap, description
Weights, A40D
Wheel alignment
Wheel, removing and fitting one
Wheel, tightening torque
Windows, general
Windscreen wiper front, replacing motor
Windscreen wiper motor, replacing
Windscreen wiper motor, tightening torques
Wiring diagram
Wiring diagram A01
Wiring diagram A02
Wiring diagram A03
Wiring diagram A04
Wiring diagram A05
Wiring diagram A06
Wiring diagram A07
Wiring diagram A08
Wiring diagram A09
Wiring diagram A10
Wiring diagram A11
Wiring diagram A12
Wiring diagram A13
Wiring diagram A14
Wiring diagram A15
Wiring diagram A16
Wiring diagram A17
Wiring diagram A18
Wiring diagram A19
Wiring diagram A20
Wiring diagram A21
Wiring diagram A22
Wiring diagram A23
Wiring diagram A24
Wiring diagram A25
Wiring diagram A26
Wiring diagram A27
Wiring diagram A28
Wiring diagrams description
Working in environmentally contaminated areas
Working pumps, checking function

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