Volvo A35C Dump Truck Service and Repair Manual PDF

Volvo A35C Dump Truck Service and Repair Manual PDF

Size: 14.11 MB
Language: English
Make: Volvo
Machine: Dump Truck
Document: Service Repair Manual, Electrical Diagram, Hydraulic Diagram
Model: Volvo A35C
Page: 1000 Pages

Detail Contents:
1 VOLVO A35C
A few simple rules for batteries
A few simple rules when inflating tires
AC, evaporator and condensor modification
Accelerator pedal 271-150
Accumulators, checking
Action for reducing risk of fire
Action to be taken in case of abnormal lubricating oil consumption
Adjusting contrast on Contronic display panel
Adjusting working pressure and stand-by pressure
Air cleaner
Air conditioning
Air distribution, tropical kit
Air filter 256-150
Air filter 93016 256-200
Air filter 93016 256-250
Alternative lubricants for axles with wet brakes
Alternator, changing
Alternator, replacing
A-stay, new rubber bushing
Automatic transmission lubricants 1
Automatic transmission lubricants
Axle housing, seal
Batteries, service life
Bearing, output shaft, 1st bogie
Before operating
Bogie beam, changing rubber bushing (one side)
Bogie beam, changing rubber spring (one side)
Bogie member, replacing rubber bearing, one side
Bogie, replacing all rubber elements, both sides
Brake and compressed air system
Brake caliper, changing (load unit) (serial no. –1826)
Brake caliper, changing 1
Brake caliper, changing
Brake caliper, reconditioning (serial no. –1826)
Brake caliper, reconditioning (serial no. 1827–)
Brake caliper, reconditioning 1
Brake caliper, reconditioning
Brake discs, changing 1
Brake discs, changing
Brake oil and pressure filter, changing (serial no. 1827–)
Brake oil pump, changing
Brake oil pump, piston rings, changing
Brake pads for service brake, changing
Brake pads for service brakes, changing
Brake system, changing brake fluid
Cab suspension
Camshaft 215-150
Capacities
CareTrack, new software update
Centrifugal governor 236-300
Changing or repairing hydraulic pumps
Charge air pressure, diesel engines
Checking and adjusting transverse differential lock axle
Checking main, torque converter and lubrication oil pressure
Checking main, torque converter
Checking modulator valves, retarder and lockup
Checking pressure in clutches and brakes
Checking steering gear
Claim routines
Cleaning of the machine
Cleanliness, brake and hydraulic systems
Climate control system, checking routing of hoses
Control and warning system sensors, engine speed sensor SE3, functional test
Coolant filter 93080, 93230 261-200
Coolant filter, changing
Coolant pipe, cylinder head 262-150
Coolant pump removed, reconditioning
Coolant, changing 1
Coolant, changing
Cooling fan motor, adjusting speed
Cooling system, new hoses
Cooling system, safety valve radiador cap
Cooling system. Radiator and charge air cooler 261-100
Correction
Cracks in cylinder head
Crankcase ventilation212-150
Crankshaft and related parts 216-100
Crimping Tool Set, part no. 9993880
Cross stay link bearing (rubber bearing), replacing
Cross stay, checking and adjusting
Cylinder block 212-100
Cylinder head 211-100
Cylinder liner 213-100
Damping cylinder, replacing seals and checking preload.
Dangers in connection with polymer materials
Delivery pipes-injectors 237-100
Diesel fuels – quality and function
Diesel test standards 1
Diesel test standards 2
Diesel test standards
Differential lock, longitudinal, adjusting engagement
Differential lock, transverse,
Dimensions
Dipstick, transmission
Dog clutch 6×6, checking and adjusting
Draining plate with draining bellows for AC
Drawings of E-tools that can be made in your own workshop 1
Drawings of E-tools that can be made in your own workshop 2
Drawings of E-tools that can be made in your own workshop
Drive axles, reinforced differential in differential carrier assembly EV80
Dropbox, breather filter
Dropbox, front output shaft, changing
Dropbox, input shaft, changing
Dropbox, installing
Dropbox, new differential
Dropbox, new sensors
Dropbox, removing
Dropbox, replacing seal for front output shaft
Dropbox, replacing seal for input shaft
Dropbox, replacing seal for rear output shaft
Dropbox, tubular shaft adjustment
ECU battery
ECU, adjusted error codes (Er codes)
ECU, current part numbers
ECU, error codes
ECU, Time Guide
Electric welding 1
Electric welding
Electrical system
Engine 210-150
Engine hood, damping kit
Engine reconditioning
Engine speed control, accelerator pedal 271-100
Engine support and flywheel housing 218-100
Engine
Exhaust brake 93071 253-100
Exhaust pressure regulator 253-150
Exhaust system, silencer 252-100
Expansion tank and drain hose 261-125
Extended oil change interval
Fan and fan shroud 263-100
Fan drive 263-150
Fan drive, solenoid valve
Fan motor, changing 1
Fan motor, changing piston rings
Fan motor, changing resistors
Fan motor, changing
Fan motor, checking working pressure
Fan motor, replacing
Fan, non-return valve
Feed pump 233-100
Feed pump, checking feed pressure
Filter change, intervals
Filter replacement, intervals
Fire prevention measures
Flywheel housing with power take-off, removed, reconditioning
Frame joint (removed), changing wear rings on hitch
Frame joint, replacing bushing
Frame joint, updating
Front A-stay link bearing, (rubber bearing), replacing
Front axle pinion thrust bearing
Front or rear torsion bar, adjusting (load unit)
Fuel filter 233-200
Fuel injection pump with fitting parts 236-100
Fuel injection pump, Oil pipes and vacuum hose 236-150
Fuel lines, replacing
Fuel pipes, fuel injec. pump-fuel filter,-leak-off line 235-100
Fuel system, air bleeding
Fuel system, reinforced fuel filler pipe
Fuel tank, filler cap
Fuel tank, fuel pipes 234-100
Grease with molybdenum disulphide additive (MoS2)
Headlights, alignment
Headlights, changing bulb (serial no. –1688)
Headlights, changing bulb (serial no. 1689–)
Headlights, changing light bulb
Headlights, replacing light bulb
Heat control valve, changing
Heat control valve, replacing
Heater radiator, replacing
Heater, changing
Heater, improved cab heating
Heating element (coil), changing
Hot water valve, changing
Hub, replacing seals (one side)
Hydraulic diagram (steering, tipping and fan drive)
Hydraulic diagram, complete (steering, tipping and fan drive)
Hydraulic motor 263-200
Hydraulic oil, oil sample
Hydraulic oil, sampling 1
Hydraulic oil, sampling
Hydraulic system, bleeding
Hydraulic system
Information on Bio-diesel fuel (RME-fuel)
Information on classification of oils
Injection angle (injection timing) B.T.D.C., checking and adjusting
Injection pump 236-200
Injection pump and smoke limiter, replacement of pipe
Injection timing adjuster, checking
Injection timing device 238-100
Injector 237-150
Injectors, replacing all
Inlet manifold and exhaust manifold 251-100
Inlet system, air cleaner 256-100
Intercooler 258-100
Intercooler, improved gasket
Intermediate propeller shaft (frame joint) bearing, changing
Intermediate shaft bearing, safeguarding lubrication
Lap belts
Lifting machine
Lifting tool, transmission
Load and tipping brake, replacement of solenoid valve and filter
Low and high idling speed, checking and adjusting using service dispaly unit
Lubricant, Biodegradable Hydraulic Fluid
Lubricating oil system 221-100
Lubrication hole in the retarder rotor
Machine type plates and PIN
MATRIS, Electronic Control Unit
Measuring resistance in cable harness
Measuring resistance in SE3, SE4 and SE86
Measuring resistance in sensor for SE13
Measuring resistance in solenoids
Multi-pin breaker box (part no. 11 668 001)
Multi-pin breaker box (part no. 11 668 002)
New camshaft in engine TD102, TD122
New coolant
New electronic speedometer
New expansion tank
New roller bearings, steering linkage
New stop shaft on Bosch injection pump with RQV – governor
New Volvo standard for transmission oil
New warranty routines for Bosch diesel equipment
Oil and fluid change, intervals
Oil bath air filter 93016 256-300
Oil filter 222-100
Oil filter by pass 222-200
Oil filter housing 222-150
Oil pump 221-150
Oil sampling, method
Oil sump 217-100
Oil-cooler, oilfilter with mountings 223-100
Overhung tail cover
Parking brake caliper (air), removed, reconditioning
Pin numbering in EA
Pin numbering in EB
Pin numbering in EC
Power transmission
Pressure tables, transmissions
Product Identification Number and serial number locations
Product identification plate 030-100
Propeller shaft between transmission and
Propeller shaft between transmission
Propeller shaft for front bogie axle, changing 1
Propeller shaft for front bogie axle, changing
Propeller shaft for front bogie axle, replacing
Propeller shaft for rear bogie axle, changing 1
Propeller shaft for rear bogie axle, changing
Propeller shaft for rear bogie axle, replacing
Propeller shaft in frame joint, changing
Propeller shaft in steering joint, changing
Propeller shaft in steering joint, replacing
Propeller shaft, front output shaft 1
Propeller shaft, front output shaft
Propeller shaft, lubrication
Quality of illustrations in technical reports
Radiator mounting 261-150
Radiator, adjusting 1
Radiator, adjusting 2
Radiator, adjusting
Radiator, changing 1
Radiator, changing
Radiator, replacing
Radio installation
Radio, changed wiring diagrams
Rear A-stay link bearing, (rubber bearing), replacing
Rear axle 1, rubber blocks for bolts, dropbox 6×6
Recommended lubricants
Recycling station (part no. 11 666 070)
Recycling station FRS-10GS part no. 981 2443
Recycling station FRS-10GS
Refrigerant for air conditioning units
Removing and installing hole rugger spring
Repair kit, part no. 11666145, for service display
Replacing damping cylinder
Replacing glass sealing moulding
Replacing link bearing (rubber bearing) front axle
Reporting of accidents and incidents
Reporting of product misuse & near-miss report
Retarder valve, replacing seal
Routine for return of technical goods
Rubber spring, changing
Rubber spring, tractor unit, changing
Safety rules
Scales 981 2444
Scales 981 2444
Seal for rear output shaft, replacing
Secondary steering, adjusting operating pressure and stand-by (hold) pressure
Sensor for retarder temperature (SE13), measuring resistance
Sensors, control and warning systems, central warning for engine temperature and coolant level
Sensors, monitoring warning systems, new pressure monitor SE29 and SE30
Separating and assembling tractor unit and load unit
Service position
Smoke limiter, forward 236-400
Special tools for the drivetrain 1
Special tools for the drivetrain
Speedometer, new design
Stall speed, checking using Service Display Unit
Starter motor, replacing
Steering column attachment, reinforcement
Steering gear (rack and pinion), changing
Steering gear (rack and pinion), checking
Steering joint, adjusting clearance
Steering joint, replacing bearings
Steering linkage, changing roller bearing in bracket (serial no. 4738–)
Steering linkage, changing roller bearing in front lever (serial no. 4738)–
Steering linkage, changing roller bearing in rear lever (serial no. 4738–)
Steering linkage, checking and adjusting 1
Steering linkage, checking and adjusting
Steering linkage, checking and ajusting
Steering system
Stop control 273-100
Thermostat valve removed, checking
Thermostat valve
Throttle control cable
Thrust washer and wear ring, axles
Tightening torques
Time Guide 1
Time Guide
Timing gear casing and gears 215-100
Tool, multi-pin breaker box
Tools, tools for removing cable terminals
Torsion bar rubber bushing (rubber bearing), changing
Tractor unit A-frame, changing rubber bushing
Transfer gearbox, new valve plate
Transmission PT1663, reinforced bolted joint, converter housing – transmission housing
Transmission retarder valve, adjusting air pressure
Transmission, inspection form
Transmission, installing – downward
Transmission, installing – upward through doorway
Transmission, new pistons and thrust springs on K1 and K2
Transmission, oil draining
Transmission, removing – downward
Transmission, removing – upward through doorway
Transmission, retarder valve
Transmission, tin-plated connector pins
Transmissions, reconditioned
Transporting the machine
Transverse differential lock, adjusting
Transverse differential, checking and adjusting (all axles)
Trouble-shooting, error codes ER419 and ER421
Troubleshooting
Turbine speed sensor, replacing
Turbocharger with fitting parts 255-100
Type and Product Numbers
Tyres, various types
Upper tipping cylinder bearings, lubrication
Valve adjustment
Valve mechanism 214-100
Valves, adjusting
Volvo standard tightening torques 1
Volvo standard tightening torques
Water pump 262-200
Water pump and thermostat housing 262-100
Water separator 233-150
Weights
When the engine is running
Window pane, changing 1
Window pane, changing

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