Volvo A30D Dump Truck Service and Repair Manual PDF

Size: 169.16 MB
Language: English
Make: Volvo
Machine: Dump Truck
Document: Service Repair Manual, Electrical Diagram, Hydraulic Diagram
Model: Volvo A30D

US $50
Categories: Manual,Heavy Equipment
Brands: Volvo

Description

Volvo A30D Dump Truck Service and Repair Manual PDF

Size: 169.16 MB
Language: English
Make: Volvo
Machine: Dump Truck
Document: Service Repair Manual, Electrical Diagram, Hydraulic Diagram
Model: Volvo A30D
Page: 6165 Pages

Detail Contents:
1 Volvo A30D
2 Volvo A30D
3 Volvo A30D
Description

  • A–frame
    Air conditioning AC, basic principles
    Air conditioning unit, operation
    Air intake and filter
    Air-conditioning, component location
    Alternator, description
    Appointment and distribution of responsibility
    ATC, description
    Back up alarm, installing new
    Basic checks
    Battery, charging
    Battery, description
    Brake booster, overview illustration
    By-pass valve (wastegate)1
    By-pass valve (wastegate)2
    Cab description
    Cab, lifting points
    Camshaft, description
    Checklist, control system, transmission
    Cleanliness, brake and hydraulic systems
    Collection of basic data
    Component and description
    Component position
    Compressed air-hydraulic brake system
    Compressor, changing
    Connectors, overview
    Control units, voltage supply
    Coolant with freezing and corrosion protection
    Cooling system, description
    Cooling system, principle illustrations
    Crankshaft and vibration damper, description
    Cylinder block, description
    Cylinder head gasket, description
    Cylinder head guides
    Cylinder head, description
    Cylinder liners and pistons, description
    Damping cylinder
    Dealers retrofitter´s responsibility
    Description Clutch
    Description Frame
    Description Transmission
    Description, retarder
    Display unit and keyboard
    Display unit, content
    Double rocker arm, description
    Drive axles, description
    Drivetrain, description
    Dump lever, description
    Electrical distribution box, description1
    Electrical distribution box, description2
    Electrical system, special instructions for servicing, actions when working on machine
    Electrical system, special instructions for servicing, electrical components, alternator and charging regulator
    Electrical system, special instructions for servicing, electrical components, batteries
    Electrical system, special instructions for servicing, electronic components
    Electrical system, special instructions for servicing, general
    Engine timing gear, description
    Engine, description
    Engine, identification
    Engine, sensor locations
    Exhaust brake, description
    Exhaust pressure governor (EPG), description1
    Exhaust pressure governor (EPG), description2
    Fan system, description
    Final drive, 1st bogie axle, cut-away view
    Final drive, front axle and 2nd bogie axle, cut-away view
    Foot brake valve, description
    Frame joint, tightening torque
    Fuel feed pump, description
    Fuel filter housing, description
    Fuel filter, description
    Fuel flow, description
    Fuel system, description
    Gear F1
    Gear F2
    Gear F3
    Gear F4
    Gear F5
    Gear F6
    Hitch, specifications
    Hoist cylinder, description
    Hub A25D A30D, cut-away view
    Hub end AH56E–AH56G, AH64D–AH64F, cut-away view
    Hydraulic and servo systems, description
    Hydraulic components, cleanliness when handling
    Hydraulic components, storage and transport
    Hydraulic oil tank, description
    Hydraulic oil, description
    Hydraulic oil, storing and handling
    Hydraulic pump, description
    Hydraulic system, description
    Hydraulic system, repair of hydraulic components in workshop
    Hydraulic system, work instructions
    Hydraulics
    Information display unit, general
    Information, build-up
    Injection pump, description
    Injectors, description
    Instruments and controls, climate control panel
    Instruments and controls, left instrument panel
    Instruments and controls, main instrument
    Instruments and controls, overview
    Instruments and controls, right instrument panel
    Intercooler (charge-air cooling), general
    Intercooler
    Intermediate shaft, cut-away view1
    Intermediate shaft, cut-away view2
    Introduction Brakes
    Key functions
    Lifting machine
    Load and dump brake, working pressure, checking and adjusting
    Load unit frame
    Lock-up clutch
    Lubrication oil pump and oil cooler, description
    Lubrication system, description1
    Lubrication system, description2
    Lubrication system, valve function
    Machine status hardware software
    Mechanical release of parking brake
    Menu tree
    Non-return valve function in steering and dumping valve
    Oil and seals AH64D-AH64F
    Oil sump, description
    Oil trap, description
    Other fuses and relays, description
    Parking brake, description
    Personal competence and accreditation
    Piston cooling system, description
    Planetary gear
    Power transmission, specifications
    Pressure accumulation
    Pressure build-up, engine-dependent pumps, description
    Pressure build-up, engine-dependent pumps, description1
    Pressure check connections, description
    Pressure check connections, description1
    Propeller shaft
    Protection against electromagnetic interference
    Recovering and towing
    Recovering and towing1
    Refrigerant for air conditioning
    Refrigerant R134a, vacuum pumping including filling (charging)
    Repair instructions
    Reverse gear R1
    Reverse gear R2
    Safety when working with air-conditioning refrigerant
    Service
    Start electronics
    Starting with booster batteries
    Steering and dumping valve, description1
    Steering and dumping valve, description2
    Steering cylinder, description
    Steering cylinder, description1
    Steering system, description
    Stop electronics
    Suspension, description
    Theft protection
    Torque limiter, description
    Tractor unit frame
    Transfer gearbox, description
    Transmission of power
    Transmission, clutches and brakes
    Troubleshooting strategy
    Troubleshooting, assistant devices
    Troubleshooting, general
    Turbocharger, description
    Unit injectors, description
    Valve mechanism, description
    VCADS Pro service tool, general
    VCADS Pro tests
    VCADS Pro, Calibrating
    VCADS Pro, Error codes
    VCADS Pro, Programming
    VCADS Pro, Test
    Warranty inspection
    Water separator
    Windows, general

Diagrams

  • Compressed air diagram1
    Compressed air diagram2
    Compressed air diagram3
    Electrical symbols and designations
    Explanation of wiring diagrams
    Explanations to hydraulic diagram
    Hydraulic diagram PT
    Hydraulic diagram, complete1
    Hydraulic diagram, complete2
    Hydraulic diagram, complete3
    Hydraulic diagram, complete4
    Hydraulic diagram, hood opening
    Steering and dumping valve, overview illustration1
    Steering and dumping valve, overview illustration2
    Transmission PT1560, cut-away
    Wiring diagram A01-1
    Wiring diagram A01-2
    Wiring diagram A01-3
    Wiring diagram A01-4
    Wiring diagram A01-5
    Wiring diagram A02
    Wiring diagram A03-1
    Wiring diagram A03-2
    Wiring diagram A03-3
    Wiring diagram A04-1
    Wiring diagram A04-2
    Wiring diagram A04-3
    Wiring diagram A04-4
    Wiring diagram A04-5
    Wiring diagram A04-6
    Wiring diagram A04-7
    Wiring diagram A04-8
    Wiring diagram A05-1
    Wiring diagram A05-2
    Wiring diagram A05-3
    Wiring diagram A05-4
    Wiring diagram A06-1
    Wiring diagram A06-2
    Wiring diagram A07-1
    Wiring diagram A07-2
    Wiring diagram A07-3
    Wiring diagram A07-4
    Wiring diagram A08-1
    Wiring diagram A08-2
    Wiring diagram A09-1
    Wiring diagram A09-2
    Wiring diagram A10-1
    Wiring diagram A10-2
    Wiring diagram A10-3
    Wiring diagram A11-1
    Wiring diagram A11-2
    Wiring diagram A11-3
    Wiring diagram A11-4
    Wiring diagram A11-5
    Wiring diagram A11-6
    Wiring diagram A11-7
    Wiring diagram A11-8
    Wiring diagram A12-1
    Wiring diagram A12-2
    Wiring diagram A12-3
    Wiring diagram A12-4
    Wiring diagram A13
    Wiring diagram A14-1
    Wiring diagram A14-2
    Wiring diagram A14-3
    Wiring diagram A14-4
    Wiring diagram A15-1
    Wiring diagram A15-2
    Wiring diagram A15-3
    Wiring diagram A16-1
    Wiring diagram A16-2
    Wiring diagram A17-1
    Wiring diagram A17-2
    Wiring diagram A18-1
    Wiring diagram A18-2
    Wiring diagram A18-3
    Wiring diagram A18-4
    Wiring diagram A18-5
    Wiring diagram A19-1
    Wiring diagram A19-2
    Wiring diagram A19-3
    Wiring diagram A19-4
    Wiring diagram A19-5
    Wiring diagram A20-1
    Wiring diagram A20-2
    Wiring diagram A20-3
    Wiring diagram A21-1
    Wiring diagram A21-2
    Wiring diagram A21-3
    Wiring diagram A22-1
    Wiring diagram A22-2
    Wiring diagram A22-3
    Wiring diagram A22-4
    Wiring diagram A23
    Wiring diagram A23-1
    Wiring diagram A23-2
    Wiring diagram A23-3
    Wiring diagram A24-1
    Wiring diagram A24-2
    Wiring diagram A24-3
    Wiring diagram A24-4
    Wiring diagram A24-5
    Wiring diagram A24-6
    Wiring diagram A25-1
    Wiring diagram A25-2
    Wiring diagram A25-3
    Wiring diagram A25-4
    Wiring diagram A25-5
    Wiring diagram A25-6
    Wiring diagram A26-1
    Wiring diagram A26-2
    Wiring diagram A26-3
    Wiring diagram A26-4
    Wiring diagram A27-1
    Wiring diagram A27-2
    Wiring diagram A27-3
    Wiring diagram A27-4
    Wiring diagram A28-1
    Wiring diagram A28-2
    Wiring diagram A28-3
    Wiring diagram A28-4
    Wiring diagrams

Installation Instruction

  • Air Conditioning
    Air Conditioning1
    Back up alarm, installing new
    Body Heating
    Brake shields, installing new
    Cab heater connection 120 V, installing new
    Cab heater connection 240 V, installing new
    CareTrack, installing new
    CareTrack
    Electrical Hood Opening
    Electrical Hood Opening1
    Engine Heater 120V
    Engine Heater
    Engine Heater1
    Extra front spill guard, installing new
    Heat Shield
    Oil Bath Air Cleaner
    Radio, installing new
    Rear view camera, installing new
    Rear View Camera
    Rear view mirror, installing new
    Rear View Mirror
    Rotating Beacon
    Tachograph
    Tailgate, overhung, linkage-operated, installing new
    Tailgate, overhung, wire-operated, installing new
    Tailgate, underhung, installing new
    Tailgate, underhung, installing new1
    Towing Hitch
    Work Light
    Work Light1

Repair

  • 4-pin DIN-connectors, remounting
    88830051 User Instruction
    A-frame bushing, front on load unit, changing
    A-frame bushing, rear on load unit, changing
    Air in fuel system, checking
    Air suspension operator’s seat, adjusting1
    Air suspension operator’s seat, adjusting2
    Alternator, replacing incl function check
    Alternator, replacing incl function check1
    Auxiliary steering, adjusting working- and stand-by pressure
    Auxiliary steering, hydraulic pump, installation
    Auxiliary steering, hydraulic pump, removing
    Batteries, replacing
    Bogie beam, changing rubber bushing on removed beam
    Bogie beam, changing rubber spring, one side (front)
    Bogie beam, changing
    Brake caliper, replacing one
    Brake caliper, replacing one1
    Brake calliper removed, reconditioning
    Brake calliper, replacing one
    Brake disc, replacing one
    Brake pads, changing
    Brake pads, replacing (one wheel, 2d boggie axle)
    Brake pads, replacing (one wheel, first boggie axle)
    Brake pads, replacing (one wheel, front axle)
    Brake pipes and hoses, check
    Brake system, basic check
    Brake system, bleeding
    Brake system, relieve pressure
    Cab door, installing door catch
    Cab door, removing door catch
    Cab, installing
    Cab, removing
    Camshaft setting, checking
    Camshaft, replacing
    Carbon dioxide in fuel system, check
    CareTrack antenna, replacing
    C-ECU, MID178, changing non-Programd ECU
    C-ECU, MID178, changing pre-Programd ECU
    Centre gear, removing and fitting
    Checking and adjusting the longitudinal differential lock
    Checking and adjusting
    Checking for leaks with inspection light
    Checking of main, torque converter and lubricating oil pressure
    Combined control by steering wheel, changing
    Component position 1, AL3201–31GR1
    Component position 2, HE2301–LA3601
    Component position 3, LA3602–LC4202
    Component position 4, LC4601–MA4207
    Component position 5, MA4601–R3502
    Component position 6, RC8401–SA4201
    Component position 7, SE2202–SE5202
    Component position 8, SE5203–SO3901
    Component position 9, SW2301–SW3801
    Component position 10, SW4201–SW9102
    Components, list and positions
    Compressed air brake, function check
    Compression test,warm engine
    Compression test
    Compressor, replacing
    Condenser, replacing incl draining and filling
    Condition test and maintenance program
    Connectors C01–DY, position
    Connectors EA–F50, position
    Connectors HE3601–TAILR, position
    Coolant pump removed, reconditioning
    Coolant pump, replacing1
    Coolant pump, replacing2
    Coolant, changing1
    Coolant, changing2
    Coolant, changing3
    Coolant, changing4
    Coolant’s freezing point, check
    Cooling fan motor, intercooler, checking adjusting high rpm
    Cooling fan motor, intercooler, checking adjusting low rpm
    Cooling system, flushing
    Cooling unit, performance test
    Crankshaft, replacing front oil seal1
    Crankshaft, replacing front oil seal2
    Cylinder balancing, PC test
    Cylinder compression, PC test
    Cylinder, rear flap, gas pressure, checking and adjusting
    Damping cylinder, changing seal
    Damping cylinder, checking pre-load
    Differential lock longitudinal, adjustment of sender unit
    Dog-clutch for six-wheel drive (6×6), checking and adjusting
    Door lock, replacing
    Door window, replacing
    Door, replacing
    Dropbox, mounting
    Dropbox, removing
    Dump body alternative, lowering
    Dump body alternative, lowering1
    Dump body joint, changing tipping bearing
    Dump body position indicator, adjusting
    Dump body, adjusting against frame
    Dump lever, changing
    Dump lever, changing1
    Dumping lever, checking pressure
    E-1750
    E-1763
    E-2502
    E-2516
    E-2519
    E-2526
    E-ECU, MID 128, changing non-Programd ECU1
    E-ECU, MID 128, changing non-Programd ECU2
    E-ECU, MID 128, changing non-Programd ECU3
    E-ECU, MID 128, changing pre-Programd ECU1
    E-ECU, MID 128, changing pre-Programd ECU2
    E-ECU, MID 128, changing pre-Programd ECU3
    Electric hood pump, changing
    Electric hood pump, changing1
    Electrical system, basic check
    Engine and transmission, mounting, version 1
    Engine and transmission, mounting, version 2
    Engine and transmission, mounting
    Engine and transmission, removing, version 1
    Engine and transmission, removing, version 2
    Engine and transmission, removing
    Engine hood, installing
    Engine hood, removing
    Engine mounting rear, changing
    Engine rotation speed sensor (camshaft), replacing
    Engine rotation speed sensor, replacing
    Engine, basic check
    Engine, mounting
    Engine, removing
    Evaporator, replacing incl draining and filling
    Fan motor, replacing
    Feed pressure, PC test
    Feed pump, checking feed pressure1
    Feed pump, checking feed pressure2
    Feed pump, checking feed pressure3
    Final drive, removing and mounting
    Final drive, removing and mounting1
    Flywheel housing with power take-off (PTO), mounting on engine out of machine
    Flywheel housing with power take-off (PTO), removing from engine out of machine
    Foot brake valve (pneum), replacing
    Frame joint, changing bearing, machine separated (on load unit frame)
    Frame joint, separating machine
    Frame joint, separating the machine
    Fuel pump, inspection
    Fuel system, bleeding air, version 1
    Fuel system, bleeding air, version 2
    Fuel system, bleeding
    Fuel, coolant and oil leakage, check
    Gearshift selector, changing
    General instructions for controls, replacing.
    General maintenance instructions
    Grounding points (frame connections)
    Headlights, adjusting
    Heat control valve, replacing
    Heat control, replacing
    Heater core, replacing
    Hoist cylinder bearing, changing1
    Hoist cylinder bearing, changing2
    Hoist cylinder removed, reconditioning
    Hoist cylinder, installation
    Hoist cylinder, removal
    Hub reduction, installing
    Hub reduction, removing
    Hydraulic cooling fan control, PC test
    Hydraulic pump (removed), changing shaft seal
    Hydraulic pump, checking and adjusting max working pressure
    Hydraulic pump, checking and adjusting max. pressure,engine dependent working hydraulic pumps
    Hydraulic pump, checking and adjusting stand-by pressure, engine dependent working hydraulic pumps
    Hydraulic pump, checking and adjusting standby pressure
    Hydraulic pump, replacing
    Hydraulic pump, replacing1
    Hydraulic system, bleeding1
    Hydraulic system, bleeding2
    Hydraulic system, relieve pressure
    I-ECU, MID 140, changing non-Programd ECU
    I-ECU, MID 140, changing pre-Programd ECU
    Induction sensor for turbine speed, changing
    Injection pump, installing, and setting injection angle
    Injection pump, removing
    Injector shut off, manual
    Injectors, changing all
    Injectors, replacing copper sleeve in machine
    Instructions for drilling in ROPS structure
    Intercooler, replacing
    Intermediate shaft and or bearing, changing
    Intermediate shaft and or bearing, replacing (in frame joint)
    Lever bracket, steering bearing, replacing
    Lubrication oil pressure, checking with pressure gauge
    Lubrication, see lubrication chart
    Maintenance service, daily
    Maintenance service, every 50 hours
    Maintenance service, every 250 hours
    Maintenance service, every 500 hours
    Maintenance service, every 1000 hours
    Maintenance service, every 2000 hours
    MATRIS, reading, export reading
    Mechanical operator’s seat, adjusting
    Oil and seals
    Oil cooler, replacing
    Oil cooler, replacing1
    Oil level sensor, changing
    Oil sump gasket, changing
    Operator’s seat, changing air spring
    Operator’s seat, installing
    Operator’s seat, removing1
    Operator’s seat, removing2
    Output shaft 6-wheel drive, changing bearing
    Overflow valve, checking
    Parking brake lever, changing
    Parking brake, basic check
    Parking brake, replacing brake disc
    Parking brake, replacing brake pads1
    Parking brake, replacing brake pads2
    Parking brake, replacing
    Power take-off suction strainer, cleaning
    Power take-off, between engine and gearbox, reconditioning
    Power transmission, basic check1
    Power transmission, basic check2
    Preheating coil, replacing
    Protecting plate, installation
    Protecting plate, removal
    Pump regulator, checking
    Radiator, adjusting
    Radiator, installing
    Radiator, removing
    Rear window pane, replacing
    Receiver, replacing incl draining and filling
    Refrigerant, filling incl vacuum pumping
    Relief Cut-in pressure, adjusting
    Relief Cut-in pressure, check
    Rubber cushion, replacing
    Seal for rear output shaft, replacing
    Service brake, brake pads, check
    Service journal (included in Operator’s manual), fill in
    Shift valve, checking
    Side window, replacing
    Spindle, replacing one side
    Spindle, replacing one side1
    Stall speed, checking
    Starter motor, replacing
    Starter motor, replacing1
    Steering and dumping valve, removed, reconditioning1
    Steering and dumping valve, removed, reconditioning2
    Steering and hydraulics, basic check
    Steering and tipping valve, installation
    Steering and tipping valve, removal
    Steering angle, checking and adjusting
    Steering cylinder, installing
    Steering cylinder, reconditioning on machine
    Steering cylinder, removed, reconditioning
    Steering cylinder, removing
    Steering cylinder, replacing bearings1
    Steering cylinder, replacing bearings2
    Steering cylinder, replacing bearings3
    Steering gear, check.and adj.
    Steering gear, replacing
    Steering joint, replacing bearings
    Steering linkage, checking and adjusting
    Steering linkage, checking and adjusting1
    Steering linkage, checking and adjusting2
    Steering times, checking and adjusting
    Steering valve, neutral position, checking and adjusting
    T-ECU, MID 130, changing non-Programd ECU
    T-ECU, MID 130, changing pre-Programd ECU
    Thermostat, replacing
    Thermostat, replacing1
    Torque limiting valve, checking and adjusting
    Transmission, installing from underneath
    Transmission, installing
    Transmission, mounting on engine out of machine, version 1
    Transmission, mounting on engine out of machine, version 2
    Transmission, removing downward
    Transmission, removing from engine out of machine, version 1
    Transmission, removing from engine out of machine, version 2
    Transmission, removing
    Transverse differential lock axle, checking and adjusting
    Troubleshooting tips
    Troubleshooting, air conditioning unit (AC)
    Turbocharger, inspection
    Turbocharger, replacing
    Unit injector, adjusting pretension
    Unit injector, replacing
    Vacuum pump, connection
    Vacuum pump, disconnection
    Valves and unit injectors, adjusting – D9A
    Valves, adjusting
    Valves, adjusting1
    Valves, adjusting2
    VCADS Pro, logged errors, read off
    V-ECU, MID 187, changing non-Programd ECU1
    V-ECU, MID 187, changing non-Programd ECU2
    V-ECU, MID 187, changing pre-Programd ECU1
    V-ECU, MID 187, changing pre-Programd ECU2
    Warranty inspection 100 hours
    Warranty inspection 1000 hours1
    Warranty inspection 1000 hours2
    Wheel alignment
    Wheel, removing and fitting one
    Windscreen wiper front, replacing motor
    Windscreen, replacing

Safety

  • CE-marking, EMC-directive
    Checklist after a fire or heat exposure
    Decontamination
    Environment
    Environmental handling for the future
    Environmentally hazardous fluids
    Environmentally safe handling
    Fire prevention measures
    Health hazards with paint, plastics and rubber
    Rules when handling tyres
    Safety concerns everybody!
    Safety during electric welding
    Safety when handling accumulators1
    Safety when handling accumulators2
    Safety when handling oils and fuel
    Safety when handling the machine
    Safety when lifting and supporting the machine
    Safety when using lifting equipment
    Safety when working on hydraulic systems
    Safety when working on pressurized systems
    Safety when working on the machine’s electrical system
    Safety when working with air conditioning refrigerant
    Safety when working with batteries
    Service position 1
    Transporting the machine
    Waste handling
    Working in environmentally contaminated areas

Service Bulletins

  • AC, time relay
    Action to be taken in case of abnormal lubricating oil consumption
    Adaptive gear shifting for machines
    Alternative lubricants for axles with wet brakes
    Amendment of Service Manual, D10B
    A-stay, new rubber bushing
    Automatic transmission lubricants
    Battery and alternator test procedure
    Belt guard, new type
    Brake disc, changed minimum thickness
    CareTrack Telematics system
    Change of crankshaft seal
    Changed software functions in Release1
    Changed software functions in Release2
    Changed software functions in Release3
    Changed software functions in Release4
    Changed software functions in Release5
    Changed software functions in Release6
    Changed software functions in Version
    Compressed air drier, service solution
    Connector for cooling fan PWM valves
    Contronic socket, mounting plate
    D9B and D12D Stage 3, valve adjustment, camshaft marking
    DEF AdBlue AUS32 sampling, method
    Diesel fuels – quality and function
    Door lock
    Drainage of engine oil
    Drive axles, new hub seal
    Engine cable harness D9A, cable rail for injectors
    Engine oil requirements
    Engine oil, altered time for the first oil change
    Engine oil, interval between changes
    Engine reconditioning
    Fan regulator, PWM2601 and PWM2602
    Fan, new type
    Flywheel housing, draining hole, drilling
    Fuel filter and water separator replacement interval change
    Fuel filter housing with electrical pump, service solution
    Fuel sampling, method
    Headlamp, new light bulb
    Hexagon stay, replacing
    Hub reduction gear, planet carrier, new design
    Hub Seal Leakage AH56 AH64
    Hydraulic oil filter, changing
    IL1-IL2 Drop box air leakage on piston, cylinder and sleeve for longitudinal diff
    Incorrect Matris information
    Information on Bio-diesel fuel (RME-fuel)
    Intermediate shaft A25D-A30D, new bearings, seals and grease
    Intermittent retarder function, PT1563, 1863
    KAB Seat, heater range
    Lifting tool, new marking
    Lifting tool, new type
    Lubricant, Biodegradable Hydraulic Fluid
    Measuring nipples, new type
    New belt tensioners
    New brake pipes and brake guards
    New Caretrack WECU2
    New coolant
    New display screen for transmission oil level
    New fan installation
    New floor panel and floor mat
    New fuel filter housing
    New fuse FC2, preheating
    New gas spring
    New haulers, A25D and A30D
    New hitch1
    New hitch2
    New hitch3
    New Intercooler Hoses
    New keypad
    New main fuel filter, D9, D12 and D16
    New non-return valve with back-pressure function, MTRV1
    New pressure sensors
    New rear camera system
    New rear LED flasher
    New resistor for the alternator’s charging circuit
    New rubber cloth over the batteries
    New seals for steering joint bearings
    New sensor for accelerator and retarder pedal
    New software version1
    New software version2
    New software version3
    New software version4
    New software version5
    New software version6
    New software version7
    New starter switch
    New suspension of hydraulic hoses
    New TechTool VCADS Pro interface
    New tipping spool, valve block
    New tool Electrical repair kit, part No. 11666200
    New transmission
    New transmission1
    New transmissions2
    New turbocharger for D9A Tier 2 Step II engine
    New water trap
    New wheel brake disc
    New wiper motor
    Noise from hoist cylinder when tipping
    Noise reduction kit
    Oil analyses
    Oil jet nozzle eliminated from the D12D and D9B exhaust double rocker arm
    Oil leakage from the engine cable harness grommet
    Oil sampling, method
    Oil sampling, sampling points
    Parking brake, new brake pads
    Pipe for dipstick for transmission
    Portable refillable O-ring kits
    Product development
    PTO, gear shaft assembly update
    PTO, o-rings update
    Quality of illustrations in technical reports
    Recommendations for Oil Sampling Intervals
    Replacement of pivot pin for accelerator pedal and retarder pedal
    Replacing damping cylinder
    Reporting of product misuse & near-miss report
    Reports
    Service and maintenance of batteries
    Service kit Overhung Tailgate
    Service Manual IL-1, supplement
    Service Manual, supplement
    Software version
    Special tools
    Steering cylinder bearing, introduction of grease nipples
    Steering joint, vertical joint, introduction of grease nipples
    Timing gear casing, leakage
    Transmission PowerTronic, new B2 drum
    Transmission PowerTronic, new gasket
    Transmission PT1663, reinforced bolted joint, converter housing
    Transmission, adaptive gear shifting
    Transmission, functional check
    Transmission, improved retarder
    Transmission, inspection form
    Tyres, various types
    Unstable Self steering
    Valve spring update, D9, D12 and D16
    Volvo Product incident accident report & Interview Form

Special Tools, Misc

  • GRD G700B LabourTimeGuide
    Recommended Special Tools
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Specifications

  • AC system, specifications
    Air cleaner, preheating coil, specifications
    Alternator, specifications1
    Alternator, specifications2
    Alternator, tightening torques
    Axle suspension, tightening torque
    Axles, tightening torques
    Battery, specifications
    Brake system, specifications1
    Brake system, specifications2
    Cabin, specification
    Capacities
    Cold-start device, specifications
    Cooling fan motor, specifications
    Cooling system specifications
    Cooling system, tightening torques
    Damping cylinder, specification
    Drive axles, capacity
    Drive shafts, specifications
    Dropbox, specifications
    Dropbox, weights
    Dump lever, specifications
    Electrical system, specifications
    Engine transmission, specification
    Engine, capacities1
    Engine, capacities2
    Engine, general specifications
    Engine, tightening torques
    Engine, weights
    Flywheel, tightening torques
    Frame joint, tightening torque
    Frame, specifications tightening torques
    Fuel feed pump, specifications1
    Fuel feed pump, specifications2
    Hitch, specifications
    Hoist cylinder, specifications
    Hydraulic pressure, specifications
    Hydraulic pumps, specifications1
    Hydraulic pumps, specifications2
    Hydraulic system, capacities
    Hydraulic transmission, capacity
    Hydraulic transmission, weight
    Injection pump, specifications
    Injectors, specifications
    Intercooler, specifications
    Lighting, specifications
    Lubrication system, specifications
    Lubrication system, specifications1
    Machine dimensions
    Oil cooler, tightening torques
    Oil cooler, tightening torques1
    Oil sump, tightening torque
    Parking brake, specifications
    Product identification plates
    Propeller shaft, tightening torque
    Recommended lubricants
    Rocker arm shaft, tightening torques
    Rocker arm shaft, tightening torques1
    Service brake, specifications
    Standard tightening torques
    Starter motor, specification1
    Starter motor, specification2
    Starter motor, tightening torques
    Steering and dumping valve, specifications
    Steering and dumping valve, tightening torques
    Steering cylinder, specifications
    Steering gear, specifications
    Steering joint bearing
    Steering system, specifications
    Thermostat, specifications
    Tightening torque, cylinder head
    Tightening torque, fuel system
    Tightening torques, engine mounts
    Tightening torques, valve cover
    Tipping system, specification
    Transmission oil pressure, specifications
    Transmission, specifications
    Transmission, tightening torques
    Turbocharger, specifications
    Tyre equipment and recommended tyre pressures1
    Tyre equipment and recommended tyre pressures2
    Unit injectors, specifications
    Valve mechanism, specifications1
    Valve mechanism, specifications2
    Weights
    Wheel, tightening torque
    Windscreen wiper motor, tightening torques

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