Volvo A25E Dump Truck Parts Manual PDF

Volvo A25E Dump Truck Parts Manual PDF

Size: 17.56 MB
Language: English
Make: Volvo
Machine: Dump Truck
Document: Parts Catalog
Model: Volvo A25E
Page: 726 Pages

Detail Contents:
1 Volvo A25E A30E
Air drier, drier cartridge, replace
Alternator, replacing incl function check
Auxiliary steering, adjusting working- and stand-by pressure
Auxiliary steering, hydraulic pump, installation
Auxiliary steering, hydraulic pump, removing
Axle mounts, bolted joints, tourque, check
Batteries, replacing
Battery, charging state, electrolyte level, cables and connections, especially connections at starter motor, check
Brake caliper, replacing one 1
Brake caliper, replacing one
Brake calliper removed, reconditioning
Brake calliper, replacing one
Brake disc, replacing one
Brake fluid level, check
Brake fluid, change
Brake pads, replacing (one wheel, 2 d boggie axle)
Brake pads, replacing (one wheel, first boggie axle)
Brake pads, replacing (one wheel, front axle)
Brake system, basic check
Brake system, bleeding 1
Brake system, bleeding
Brake system, relieve pressure
Cab, main filter, replacing
Cab, prefilter, replace
Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope
Camshaft setting, checking
Camshaft, replacing
Carbon monoxide in fuel system, check
Centre gear , removing and fitting
Centre gear, removing and fitting 1
Centre gear, removing and fitting
Checking and adjusting the longitudinal differential lock
Checking and adjusting
Compressed air brake, function check
Compressed air system, drain
Compression test
Compressor, replacing
Condenser, clean (with compressed air) (optional equipment)
Coolant pump removed, reconditioning
Coolant pump, replacing
Coolant, changing 1
Coolant, changing
Coolant’s freezing point, check
Cooling fan motor, intercooler, checking adjusting high rpm
Cooling fan motor, intercooler, checking adjusting low rpm
Cooling fan, return oil filter, replacing
Cooling system, flushing
Crankshaft, replacing front oil seal
Crankshaft, replacing rear oil seal
Cylinder balancing, PC test
Cylinder compression, PC test
Damping cylinder, changing seal
Damping cylinder, checking spring force
Data links, fault tracing with Oscilloscope
Differential lock longitudinal, adjustment of sender unit 1
Differential lock longitudinal, adjustment of sender unit
Dimensions on the drawing are given in mm.
Dog clutch 6×6, checking and adjusting
Drawings of E-tools
Drive axles and hubs, oil, replace
Drive axles, transmission and drop box, breather filter, replace
Dropbox, installing
Dropbox, oil, replace
Dropbox, removing 1
Dropbox, removing 2
Dropbox, removing
Dump body alternative, lowering
E1750 Differential lock adjusting tool
E2502, Installation tool for turbine speed sensor
E-2519 Measuring nipple
E-ECU, MID 128, changing pre-Programd ECU 1
E-ECU, MID 128, changing pre-Programd ECU
Electrical system, basic check
Engine and transmission, mounting
Engine and transmission, removing
Engine mounting rear, changing
Engine mounts drop box mounts propeller shafts, bolted joints and flange mounts, check torques
Engine rotation speed sensor (camshaft), replacing
Engine rotation speed sensor, replacing
Engine, air cleaner, cover, clean
Engine, air cleaner, main filter, replace. EON (option) only replace when indicated.
Engine, air cleaner, secondary filter, replace. EON (option) only when indicated
Engine, basic check
Engine, oil and filter, change.
Fan pump, installation 1
Fan pump, installation
Fan pump, removing
Feed pressure, PC test
Feed pump, checking feed pressure
Foot brake valve (pneum), replacing
Frame extension, removing
Frame joint bearings, clearance, check
Frame oscillating brake, brake pads, replacing
Fuel filters, primary and secondary filter, replace
Fuel pump, inspection
Fuel system, bleeding
Fuel tank, hydraulic oil tank, breather filter replace
Fuel tank, sediment, drain. Shorter interval as needed.
Headlights, adjusting against wall or screen
Hub reduction, installing
Hub reduction, removing
Hydraulic cooling fan control, PC test
Hydraulic oil tank, oil, replace if system is filled with mineral oil or Volvo Biodegradable hydraulic oil 46. If system is filled with other biologically degradable hydraulic oil, replace every 2000 hour.
I-ECU, MID 140, changing non-Programd ECU 1
I-ECU, MID 140, changing non-Programd ECU
I-ECU, MID 140, changing pre-Programd ECU
IEGR, double rocker arms adjustment, check. OBS! Only at first 1000 hours. Following checks are made at intervals for valve adjustment.
Induction sensor for turbine speed, changing
Injectors, replacing copper sleeve in machine
Intercooler, replacing
Intermediate shaft and or bearing, replacing (in frame joint)
Load and dump brake, working pressure, checking and adjusting
Load body, rubber cushions, clearance, check
Lubrication oil pressure, checking with pressure gauge
Lubrication, see lubrication chart
Maintenance service, every 50 hours
Maintenance service, every 250 hours
Maintenance service, every 500 hours
Maintenance service, every 1000 hours
Maintenance service, every 2000 hours
Maintenance service, every 4000 hours
Maintenance service, every 6000 hours
More than one document matches choosen profile 1
More than one document matches choosen profile 2
More than one document matches choosen profile
Oil cooler, replacing 1
Oil cooler, replacing
Oil level sensor, changing
Oil sump gasket, changing
Oil-bath air cleaner’s reservoir (optional equipment), clean, and oil, change
Oil-bath air cleaner’s reservoir (optional equipment), filter insert, clean
Oil-bath air cleaner’s reservoir (optional equipment), oil, check
Output shaft 6-wheel drive bearing, replacing
Parking brake , replacing brake caliper
Parking brake pads, check
Parking brake, basic check
Parking brake, function check
Parking brake, replacing brake disc
Parking brake, replacing brake pads
Parking brake, replacing
Power take-off suction strainer, cleaning
Power take-off, between engine and gearbox, reconditioning
Power transmission, basic check
Preheating coil, replacing
Protecting plate, installation
Protecting plate, removal
Quick coupling compressed air, replacing
Radiator, adjusting
Radiator, clean (from fan side with compressed air)
Radiator, installation
Radiator, removal
Relief Cut-in pressure, adjusting
Relief Cut-in pressure, check
Rubber cushion, replacing
Seal for rear output shaft, replacing
Service brake, brake pads, check
Spindle, replacing one side
Spring brake cylinder, replacing
Stall speed, checking
Starter motor, replacing
Steering and hydraulics, basic check
Steering angle, checking and adjusting
Steering cylinder bearings, clearance, check
Steering cylinder removed, reconditioning excl replacing bearings
Steering cylinder, installation
Steering cylinder, removal
Steering gear, check.and adj.
Steering gear, replacing
Steering joint bearings, first check of steering joint bearings after 6000 hours. Thereafter every 2000 hours.
Steering linkage, checking and adjusting 1
Steering linkage, checking and adjusting
Steering times, checking and adjusting
Steering valve, neutral position, checking and adjusting
T-ECU, MID 130, changing pre-Programd ECU 1
T-ECU, MID 130, changing pre-Programd ECU
Test-run and check
Thermostat, replacing
Transmission, installing
Transmission, oil, main oil filter and lubrication oil filter, replace.
Transmission, removing
Transverse differential lock axle, checking and adjusting
Turbocharger, inspection
Turbocharger, replacing
Tyres, wear and air pressure, checking
Unit injector, replacing
Unit injectors, adjusting pretension
Valve clearance and IEGR, double rocker arms, check adjust
Valves, adjusting
V-ECU, MID 187, changing pre-Programd ECU 1
V-ECU, MID 187, changing pre-Programd ECU
Warranty inspection 100 hours
Warranty inspection 1000 hours
Windscreen wiper front, replacing motor

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