Volvo A25C Dump Truck Service and Repair Manual PDF

Volvo A25C Dump Truck Service and Repair Manual PDF

Size: 150.19 MB
Language: English
Make: Volvo
Machine: Dump Truck
Document: Service Repair Manual, Electrical Diagram, Hydraulic Diagram
Model: Volvo Dump A25C
Page: 7103 Pages

Detail Contents:
Description

• Air conditioning, checking function
  Air spring for operator’s seat, changing
  Automatic timing adjuster (alpha adjuster)
  Automatic timing adjuster, checking
  Contronic Information Display Unit
  Contronic service display unit
  Description
  Filling refrigerant R134a
  Foot brake valve
  Functional description, hydraulic retarder
  Functional description
  Hydraulic Description
  Information display unit, summary
  Information on the information display unit
  Information on the service display unit
  Instrument panel, (serial no. –11100, BR –70300, US 66 –61400, 44 –68200)
  Instrument panel, (serial no. 11101–, BR 70301–, US 66 61401–, 44 68201–)
  Low emission engines
  Maintenance instructions
  Measuring instrument, summary
  Operator’s seat, adjusting height of attachment
  Operator’s seat, air suspension
  Operator’s seat, mechanical suspension
  Pressure accumulation, engine dependent pumps 1 and 2
  Pressure check connection on hydraulic system
  Product identification plates
  Protection against electromagnetic interference
  Retarder circuit
  Service display unit, summary
  Speedometer, changing
  Speedometer, electric, calibrating
  Speedometer, electronic, description
  Speedometer, electronic
  Suspension
  Template for pin numbers connector X1-A1
  Towing
  Using the service display unit

Diagrams

• Compressed air diagram A25C 1
  Compressed air diagram A25C, 4×4 turn-around wheels
  Compressed air diagram A25C, 4×4 turn-around wheels1
  Compressed air diagram A25C
  Compressed air diagram A25CTS 6×6
  Compressed air diagram A25CTS 6×6-1
  Hydraulic diagram A25C 4×4 with turn-around wheels
  Hydraulic diagram A25C 6×6

Installation Instruction

• Air Conditioning
  Back-up
  Body Heating
  Body Heating1
  Body Heating2
  Cleaner
  Engine heater
  Hip Belt
  Installation kit for Air sprung operator’s seat
  Mudguard
  Mudguard1
  OIL – BATH TYPE AIR CLEANER
  Protecting Grating
  Radio installation kit
  Radio Installation kit1
  RADIO PANEL
  Rear view mirror
  Rear View Mirror1
  Seat
  TACHOGRAPH
  Tachograph1
  Tailboard,
  Tailboard
  Tailgate
  Thrust rod
  Towing hitch

Parts Catalog

• Air compressor 92468
  Air compressor
  Air conditioning 92468
  Air conditioning, climate unit 92469
  Air conditioning, condenser fitting 92468
  Air filter 99799, 92601
  Air filter. 92601
  Air filter
  Air valve CAB – 7000
  Air valve, retarder CAB – 7000
  Air valve, retarder CAB 7001
  Air-compressor with fitting parts
  Alternator with assembling details
  Alternator
  Anti-freeze reservoir
  Back-up warning unit 93318
  Battery with fitting parts
  Blocking valve, Parking brake
  Bogie mounting block Front
  Bogie mounting block, rear
  Brake cylinder
  Brake servo
  Brake servo1
  Brake system tractor CAB – 7000
  Brake system tractor CAB 7001
  Brake system trailer. 4 X 4
  Brake system trailer. 6 X 6
  Brakes
  Broader mudguards 2,7 m 90018, STD USA
  Cab PROD NO 37072, 37086
  Cab ventilation
  Cable harness, air conditioning 92469
  Cable harnesses, cab
  Cable harnesses, cab1
  Cable harnesses, cab2
  Cable harnesses, front
  Cable harnesses, front1
  Cable harnesses, front2
  Cable harnesses, rear 4 X 4
  Cable harnesses, rear 6 X 6
  Cable terminal
  Camshaft
  Central lubrication 93087
  Central lubrication 93202
  Centre housing and brake G
  Centrifugal governor
  Check valve with fitting parts
  Check valve
  Clutch A, B
  Clutch and brake, D
  Clutches and brakes E, F
  Comp. air controls, diff.contr.shuttle valve CAB – 7000
  Comp. air controls, exhaust pressure regulator
  Compr. air system, throttle control SER
  Compr. air system, throttle control SER1
  Compressor horn
  Connectors
  Control for high and low gear
  Control for high and low gear1
  Control valve with fitting parts
  Coolant filter 93228
  Cooling system
  Cover plates and doors
  Crankcase ventilation SER NO 10866
  Crankshaft and related parts
  Cylinder block
  Cylinder head
  Cylinder liner and piston
  Damping cylinder with fitting parts
  Decals
  Differential lock
  Differential
  Disc brake
  Display panel 93012
  Distribution box, left
  Distribution box, right
  Door
  Drag rod
  Drive shaft, drop box. FL 652C
  Drop box, mounting
  Drop box. PROD NO 30889, FL652C
  Dumper basket heating 92472
  Dumper body with fitting parts
  Electrical system A25c 4×4 SER NO 7977 – 12483, ( Japanese version )
  Electrical system A25c 4×4 SER NO 12484 -, ( Japanese version )
  Emergency equipment 90389
  Engine heater 93289
  Engine hood
  Engine mounting
  Engine with fitting parts
  Exhaust gas purification 91793
  Exhaust gas purification 91793-1
  Exhaust pipe 91860
  Exhaust pressure regulator with Fitting Parts
  Exhaust pressure regulator
  Exhaust system
  Expansion tank
  Extra fuel filter 90520
  Fan, fitting and drive
  Fan
  Feed lines, wet tank and regulator
  Feed pump
  Filter 92469
  Filter
  Final drive
  Final drive1
  Final drive2
  Final drive3
  Final drive4
  Floor
  Folding seat 91885, STD USA, 93064
  Foot step
  Foot step1
  Footbrake valve CAB – 7000
  Footbrake valve CAB 7001
  Footbrake valve with mountings CAB – 7000
  Footbrake valve with mountings CAB 7001
  Front axle suspension
  Front axle suspension1
  Front frame with assemblyparts
  Front lighting
  Fuel filter
  Fuel injection pump with fitting parts
  Fuel pipe – Fuel tank
  Fuel pipes,fuelinjec.pumpfuel filter
  Fuel pipes-injector
  Fuel tank
  Gas spring 92622, STD BRAZIL.
  Gear selector
  Gearbox housing
  Glass panes
  Handrail 93237
  Headlight washer, 99049
  Headlight, 99440
  Hitch
  Hood lock
  Hose and manifold
  Housing, oil filter
  Housings for timers and tabs
  Humidity-proof connections
  Hydraulic brake system, trailer. 4 x 4
  Hydraulic brake system, trailer. SER NO – 11100, – 61400 USA, – 70300 BRAZIL
  Hydraulic brake system, trailer. SER NO 11101 -, 61401 – USA, 70301 – BRAZIL
  Hydraulic brake-system, Tractor
  Hydraulic brake-system, Tractor1
  Hydraulic cylinder A25C 4×4 SER NO 7977 -, ( Japanese version )
  Hydraulic motor, fan
  Hydraulic pump with fitting parts
  Hydraulic pump with fitting parts1
  Hydraulic system A25c 4×4 SER NO 7977 -, ( Japanese version )
  Hydraulic system
  Hydraulic tank
  Hydraulic tipping cylinder. 4 x 4
  Hydraulic tipping cylinder. 6 x 6
  Injection pump
  Injection timing device
  Injector
  Inlet manifold
  Inlet system
  Instrument panel, left
  Instrument panel, middle
  Instrument panel, right CAB – 7000
  Instrument panel, right CAB 7001
  Instrument panel, sun visor
  Insulation, upholstery
  Insulator for spade terminal
  Intercooler
  Intermediate shaft
  Lgf Sign 99698
  Lighting, rear
  Load and dump brake 93266,SER NO-12596,SER NO-61778 USA,SER NO-70400 BRAZI
  Load and dump brake 93266,SER NO12597-,SER NO61779- USA,SER NO70401- BRAZI
  Lock Wedge 91862, 91940
  Lower shaft
  Lubricating oil system
  Mudflap rear
  Mudguards and splash guard
  Oil cooler, transmission
  Oil cooler
  Oil dipstick
  Oil distributor
  Oil filter, cooling fan
  Oil filter
  Oil filter1
  Oil pump
  Oil sump
  Operator seat with fitting parts
  Operator’s seat 17256261
  Operator’s seat, heated, air suspensioned. 92174, 93222
  Operator’s seat, heated, air suspensioned. 92174, 93222-1
  Operator’s seat, heated, air suspensioned. 93222
  Operator’s seat
  Operator’s seat1
  Output gear
  Overhung tailgate 93075
  Parking brake CAB – 7000
  Parking brake CAB 7001 –
  Parking brake valve
  Parking brake. 4 X 4
  Parking brake. 6 x 6
  Pedal
  Peripherie parts
  Pin insulator
  Pin
  Piston pump
  Planet axels
  Planet axle, rear, 4×4. PROD NO 23555 AH71B, 23782 AH71C
  Planet axle, rear. PROD NO 23537 AH54C, 23762 AH54Y, 23912 AH56H
  Planet axle, rear. PROD NO 23538 AH54D, 23763 AH54Z.
  Planet shaft, front PROD NO 23549 AH54E, 23761 AH54X
  Pneumatic cylinder
  Pneumatic system A25C 4×4 SER NO 7977 – 12887, ( Japanese version )
  Pneumatic system A25C 4×4 SER NO 12888 -, ( Japanese version )
  Pneumatic system, diff lock, cab CAB 7001
  Pneumatic system, diff lock, trailer SER NO 11101-, 61401- USA, 70301- BRAZIL,6X6.
  Pneumatic system, diff lock, trailer SER NO 11102- 4X4, 68201 – 4X4 USA
  Power shafts
  Pressure sensor
  Product identification plate
  Propeller shaft 4 x 4
  Propeller shaft, trailer
  Propeller shaft
  Propeller shaft1
  Propeller shaft2
  Protecting plates
  Protecting roof Std Usa 91704
  Protective grid
  Pump 93087
  Pump drive with fitting parts
  Pump drive
  Pump drive1
  Rack gear
  Rack gear1
  Radiator, fitting
  Radio bracket 93059
  Rear axle suspension. 4 x 4
  Rear flap, mechanical 92343
  Rear flap, mechanical. 92622, STD BRAZIL.
  Rear frame with assembly parts
  Rear lighting
  Rear mudguadrs 2,5 M 91972
  Rear view mirror
  Regulator control
  Relay valve
  Relays, sensors and solenoid valves Reference list
  Repair kits for engine
  Retarder pedal
  Retarder
  Reverse warning unit Usa 93081
  Rotation warning light, 91897
  Rubber damper A25C 4×4 SER NO 7977 -, (Japanese version )
  Running board. STD USA, 91772
  Selector valves
  Shut-off valve
  Smoke limiter
  Spade terminal
  Speedometer drive
  Starter motor, mounting
  Starter motor
  Steering cylinder with fitting parts
  Steering cylinder
  Steering linkage
  Steering system CAB – 5802
  Steering system CAB 5803
  Steering system, pipes and hoses
  Steering system
  Steering unit
  Tailboard 92635
  Tailgate USA, 92597
  Timing gear casing and gears
  Tip control
  Tip valve with fitting parts
  Tip valve
  Tipping system
  Tool kit 91829, 93076
  Torque converter
  Towing brace 91861 6×6, 90392 4×4
  Turbo charger
  Turbocharger with fitting parts
  Turn-around wheels A25C 4×4 SER NO 7977 -, ( Japanese version )
  Turn-around wheels A25C 4×4 SER NO 7977 -, ( Japanese version )1
  Universaljoint brake
  Upper shaft
  Valve block
  Valve block1
  Valve, circuit body and return valve
  Valve, circuit body and return valve1
  Voltage converter and cable harness for radio. 93059
  Water pump and thermostat housing
  Water pump, intercooler
  Waterpump, assembly
  Wheel-housing plates
  Wheels 20,5-25
  Wheels 23,5-25 – 29,5-25
  Wheels 23,5-25
  Windscreen washer and wiper
  Wires
  Work lights A25C 4×4 SER NO 7977 – 12483, ( Japanese version )
  Work lights A25C 4×4 SER NO 12484 -, ( Japanese version )

Repair

• 4-way pressure retaining valve, reconditioning (removed)
  4-way pressure retaining valve
  AC Specs
  Adjusting shims, checking and adjusting lateral position
  A-frame rubber bushing brackets, adjusting front bracket (2)
  A-frame rubber bushing brackets, adjusting front bracket
  Air compressor, changing
  Air compressor
  Air conditioning unit, components
  Air conditioning unit, operation
  Air conditioning, checking function
  Air spring for operator’s seat, changing
  Air-hydraulic unit
  Alternator, changing
  Anti-freeze (air-freeze) reservoir
  Anti-freeze reservoir
  Automatic adjustment lever
  Automatic adjustment lever1
  Automatic timing adjuster (alpha adjuster)
  Automatic timing adjuster, checking
  Blocking valve for parking brake
  Blocking valve for parking brake1
  Blocking valve, reconditioning (removed)
  Blocking valve, reconditioning (removed)1
  Bogie beam, changing rubber bushing (one side)
  Bogie beam, changing rubber bushing (one side)1
  Bogie beam, changing rubber bushing (one side)
  Bogie beam, changing rubber springs
  Bogie beam, changing rubber springs1
  Bogie beam, changing rubber springs2
  Brake caliper, changing (per caliper)
  Brake caliper, changing (per caliper)1
  Brake caliper, reconditioning
  Brake caliper, reconditioning1
  Brake Description
  Brake disc for service brake, checking
  Brake disc, changing
  Brake disc, changing1
  Brake pads for service brake, checking
  Brake pads, changing (one wheel)
  Brake pads, changing (one wheel)1
  Brake system, bleeding air
  Brake system, bleeding
  Brake system, changing brake fluid
  Brake system, changing brake fluid1
  Charging of batteries
  Charging, checking in machine (multimeter)
  Cleanliness, hydraulic systems
  Cleanliness, hydraulic systems1
  Compressed air – hydraulic unit
  Compressed air diagram A25C 1
  Compressed air diagram A25C, 4×4 turn-around wheels (serial no. –11100, BR –70300, US 66 –61400, US 44 –68200)
  Compressed air diagram A25C, 4×4 turn-around wheels (serial no. 11101–, BR 70301–, US 66 61401 –, 44 68201–)
  Compressed air diagram A25C
  Compressed air diagram A25CTS 6×6 1
  Compressed air diagram A25CTS 6×6
  Compression check, engine at operating temperature
  Compressor specification
  Compressor, changing (special instructions)
  Compressor, changing magnetic clutch
  Compressor, changing pulley bearing (removed)
  Compressor, changing shaft seal
  Compressor, changing valve plate
  Compressor, changing
  Coolant filter, changing
  Coolant filter, changing1
  Coolant, changing
  Coolant, changing1
  Cooling system description
  Cut-out and cut-in pressures, checking and adjusting
  Cut-out and cut-in pressures, checking and adjusting1
  Cut-out and cut-in pressures, checking and adjusting2
  Damping cylinder, changing seals
  Damping cylinder, checking pre-load
  Damping cylinder, removing and mounting
  Damping cylinder
  Description Engine
  Description, steering system
  Diagnosis using error codes on service display unit
  Dog clutch, rear (second) bogie axle drive (6×6), checking and adjusting
  Drawings of E-tools that can be made in your own workshop
  Drawings of E-tools that can be made in your own workshop2
  Drive axle AH64J-AH64L (A35D) and AHW71L-AHW71Q
  Drive axles AH54
  Dropbox FL652C
  Dropbox, adjusting High and Low range
  Dropbox, changing compressed air cylinder for high and low range
  Dropbox, changing seal for front output shaft
  Dropbox, changing seal for input propeller shaft
  Dropbox, changing seal for rear output propeller shaft
  Dropbox, mounting
  Dropbox, removing
  Dump lever, adjusting
  Dumping (hoist) cylinder removed, reconditioning
  Dumping (hoist) cylinder, changing
  Dumping control (lever), adjusting
  Dumping system, description
  Dumping system, description1
  Dumping valve, changing cable
  Dumping valve, changing control cable
  Dumping valve, changing
  Dumping valve, changing1
  Electric welding
  Electric welding1
  Electrical symbols
  Engine and transmission, mounting
  Engine and transmission, removing
  Engine and transmission–removing
  Engine, mounting
  Engine, removing
  Equipment maintenance, changing oil in station
  Fan motor, changing piston rings
  Fan motor, changing
  Fan motor, changing1
  Filling refrigerant R134a
  Flywheel housing (rear engine transmission) and power
  Flywheel housing and complete power take-off, changing
  Foot brake valve (service brake valve)
  Foot brake valve, reconditioning (removed)
  Foot brake valve, reconditioning (removed)1
  Foot brake valve
  Four-way pressure retaining valve, reconditioning (removed)
  Four-way pressure retaining valve
  Frame Description
  Frame joint, changing hitch
  Frame joint, changing hitch1
  Frame joint, changing metallic bearing
  Frame joint, checking and adjusting clearance
  Frame joint, separating and assembling
  Frame Suspension
  Front axle complete, removing
  Front axle complete, removing1
  Front axle, changing rubber spring (bushing)
  Front axle, changing rubber spring (bushing)1
  Front or rear bogie axle torsion bar, adjusting
  Front or rear bogie axle torsion bar, adjusting1
  Front output shaft on the dropbox, changing
  Front rubber springs, changing all
  Front rubber springs, changing all1
  Fuel feed pump, checking feed pressure
  Fuel injection pump, changing incl. setting injection timing
  Fuel system, bleeding
  Functional description, hydraulic retarder
  Functional description
  Fuses
  Headlight, complete, changing 1 headlight incl. adjusting alignment
  Headlight, complete, changing 1 headlight incl. adjusting alignment1
  Headlights, adjusting against wall or fender
  Headlights, adjusting against wall or fender1
  Heat control valve, changing
  Heat control valve, changing1
  Heater, changing
  Heater, changing1
  Heating unit, operation
  Hoist cylinder removed, reconditioning
  Hoist cylinder, changing
  Hold pressure (stand-by pressure), checking and adjusting
  Hoses and connections
  Hub, changing seals (one side)
  Hydraulic diagram A25C 4×4 with turn-around wheels
  Hydraulic diagram A25C 6×6
  Hydraulic motor for fan, alternatively hydraulic pump, checking internal leakage
  Hydraulic pumps, functional description
  Hydraulic pumps, functional description1
  Hydraulic pumps
  Hydraulic system and component positions
  Hydraulic system, bleeding air
  Hydraulics Troubleshooting charts
  Idle speed, checking and adjusting
  Injection timing TDC, checking and adjusting
  Injection timing, checking
  Injectors, changing all
  Installing piston rod seals
  Intermediate propeller shaft and or bearing, changing (in frame joint)
  Intermediate propeller shaft and or bearing, changing (in frame joint)1
  Internal leakage, checking (One pump)
  Internal leakage, checking
  Leak detector 951 1207
  Load and dump brake
  Load body position indicator, adjusting
  Load body position indicator, adjusting1
  Load body, adjusting against frame
  Load body, adjustment against frame
  Load body, changing dump bearing
  Load unit A-frame, changing rubber spring (bushing)
  Load unit A-frame, changing rubber spring (bushing)1
  Load unit frame, checking dimensions
  Longitudinal differential lock, adjusting–from above
  Low and high idle speed, checking and adjusting with service display unit
  Low emission engines
  Lubrication oil pressure, checking
  Maintenance instructions
  Oil pump, changing ground dependent pump
  Oil pump, checking and adjusting hold (standby) pressure
  Operator’s seat, adjusting height of attachment
  Operator’s seat, air suspension
  Operator’s seat, mechanical suspension
  Output shaft on front bogie axle, changing seals and bearing
  Parking brake caliper removed, reconditioning
  Parking brake valve – hand-operated lever
  Parking brake valve, reconditioning
  Parking brake valve, reconditioning1
  Parking brake valve–hand operated
  Parking brake, changing brake caliper
  Parking brake, changing brake disc
  Parking brake, changing brake pads
  Parking brake, changing brake pads1
  Parking brake
  Power take-off in flywheel housing, reconditioning
  Pressure accumulation, engine dependent pumps 1 and 2
  Pressure check connection on hydraulic system
  Pressure regulator, lubricating (removed)
  Pressure regulator
  Pressure regulator1
  Product identification plates
  Propeller shaft between dropbox and frame joint, changing
  Propeller shaft between transmission and dropbox, changing
  Propeller shaft between transmission
  Propeller shaft for front bogie axle, changing
  Propeller shaft for front bogie axle, changing1
  Propeller shaft for rear bogie axle, changing
  Propeller shaft for rear bogie axle, changing1
  Propeller shaft in frame joint, changing
  Propeller shaft, front output shaft on dropbox, changing
  Protection against electromagnetic interference
  Radiator fan drive, checking function of motor
  Radiator fan drive, general description
  Radiator fan motor, adjusting speed
  Radiator, changing
  Radiator, changing1
  Receiver drier, changing
  Recommended lubricants
  Recommended lubricants1
  Recycling refrigerant R134a with station 981 2443
  Recycling station FRS-10GS
  Refrigerant R134a, draining
  Refrigerant, charging
  Refrigerant, discharging
  Relay valve, reconditioning
  Relay valve, reconditioning1
  Relay valve
  Relay valve1
  Repair instructions
  Repairs of hydraulic systems
  Repairs of hydraulic systems1
  Retarder circuit
  Safety valve, wet tank
  Safety valve, wet tank1
  Special instructions for servicing the electrical system
  Special tools for the drivetrain
  Spring brake cylinder removed, reconditioning
  Spring brake cylinder removed, reconditioning1
  Spring brake cylinder, changing
  Spring brake cylinder, changing1
  Spring brake cylinder
  Spring brake cylinder1
  Stall speed, checking with service display unit
  Stall speed, checking
  Starter motor, changing
  Steering cylinder bearing, checking
  Steering cylinder, changing link bearing
  Steering cylinder, changing spherical bearing
  Steering cylinder, changing
  Steering cylinder, changing1
  Steering cylinder, reconditioning in machine (left steering cylinder)
  Steering cylinder, reconditioning on machine (left steering cylinder)
  Steering cylinder
  Steering gear, changing
  Steering gear, checking and adjusting
  Steering joint and frame joint
  Steering joint, changing spherical bearings
  Steering joint, changing spherical bearings1
  Steering joint, checking clearance
  Steering joint, checking clearance1
  Steering linkage, changing roller bearing in front lever
  Steering linkage, changing roller bearing in front lever1
  Steering linkage, changing roller bearings in rear lever
  Steering linkage, changing roller bearings in rear lever1
  Steering linkage, checking and adjusting
  Steering linkage, checking and adjusting1
  Steering system, checking and adjusting operating pressure (Pump 1 and 2)
  Steering system, checking and adjusting operating pressure
  Steering valve neutral position and valve slide (spool) axial clearance, checking
  Steering valve neutral position and valve slide
  Steering valve removed, reconditioning
  Steering valve, changing
  Steering valve
  Technical data, leak detector 951 1207, new model
  Technical data, leak detector 951 1207
  Technical data, station 981 2443
  Technical data, station 981 2512
  Thermostat valve (removed), reconditioning
  Thermostat valve, checking function
  Thermostat valve, description
  Throttle pedal, anti-throttle cylinder, adjusting
  Throttle pedal, anti-throttle cylinder, adjusting1
  Time Guide
  Torsion bar and or rubber bushing, changing on load unit
  Torsion bar and or rubber bushing, changing on load unit1
  Torsion bar rubber bushing, mounting
  Torsion bar rubber bushing, mounting1
  Torsion bar rubber bushing, removing
  Torsion bar rubber bushing, removing1
  Torsion bar, checking and adjusting
  Torsion bar, checking and adjusting1
  Towing
  Transmission oil cooler, changing
  Transmission PT1051–cut-away drawing
  Transmission, mounting to engine (out of machine)
  Transmission, mounting
  Transmission, removing from engine (out of machine)
  Transmission, removing
  Transverse differential lock for front axle, front bogie axle and rear bogie axle, checking and adjusting
  Valve block for differential locks and six-wheel drive (6×6)
  Valves, adjusting
  Window pane, changing
  Window pane, changing1

Safety

• Before operating
  Charging of batteries
  Dangers in connection with polymer materials
  Fire prevention measures
  On completion of service work or when the machine is parked for a longer period of time
  Refrigerant for air conditioning units
  Rules for batteries
  Rules for inflating tires
  Rules of service work
  Safety rules
  Service position
  Starting with booster batteries
  Transporting the machine
  When the engine is running
  When there is a risk of overturning

Service Bulletins

• Accelerator control, modified routing of control cable Figure 1
  Accelerator control, modified routing of control cable
  Action for reducing risk of fire
  Action to be taken in case of abnormal lubricating oil consumption Figure 2
  Action to be taken in case of abnormal lubricating oil consumption
  Adjusting contrast on Contronic display panel
  Altered low idling speeds
  Alternative lubricants for axles with wet brakes
  Automatic transmission lubricants
  Axle housing, seal Figure 1
  Axle housing, seal
  Batteries, service life
  Battery and alternator test procedure
  Cab suspension
  Changing or repairing hydraulic pumps
  Charge air pressure, diesel engines
  Checking steering gear
  Chrome plated brake piston for brake caliper
  Claim routines
  Contronic, new ECU2 Figure 1
  Contronic, new ECU2 Figure 2
  Contronic, new ECU2 Figure 3
  Contronic, new ECU2 Figure 4
  Contronic, new ECU2 Figure 5
  Contronic, new ECU2 Figure 6
  Contronic, new ECU2
  Coolant pumps
  Cooling system, safety valve radiador cap Figure 1
  Cooling system, safety valve radiador cap
  Correction in Service Manual for engine TD61 TD63 and TD71 TD73
  Cracks in cylinder head
  Crimping Tool Set, part no. 9993880 Figure1
  Crimping Tool Set, part no. 9993880
  Damping cylinder, replacing seals and checking preload.
  DEF AdBlue AUS32 sampling, method Figure 3
  DEF AdBlue AUS32 sampling, method
  Diesel test standards
  Diesel test standards1
  Draining line for ground-dependent pump
  Draining plate with draining bellows for AC
  Drive axles, reinforced differential in differential carrier assembly EV80
  ECU, current part numbers
  ECU, error codes
  ECU, reading off with measuring instrument
  ECU, Time Guide
  Electrical system, warning raised dump body
  Electrical system, warning raised dump body1
  Engine reconditioning
  Excess pressure in hydraulic tank
  Exhaust system suspension, rubber cushion
  Extended oil change interval
  Fan drive, solenoid valve Figure 1
  Fan drive, solenoid valve Figure 2
  Fan drive, solenoid valve Figure 3
  Fan drive, solenoid valve
  Flexible exhaust hose, body heating
  Frame joint, reconditioning the hitch
  Fuel sampling, method Figure 3
  Fuel sampling, method
  Fuel system, reinforced fuel filler pipe
  Fuel tank, filler cap Figure 1
  Fuel tank, filler cap
  Gear lever
  Gearbox, lifting tool Figure 1
  Gearbox, lifting tool Figure 2
  Gearbox, lifting tool
  Grease with molybdenum disulphide additive (MoS2)
  Information on Bio-diesel fuel (RME-fuel)
  Information on classification of oils
  Lap belts
  Lifting machine
  Low emission engine TD73KCE, Low emission high performance
  Lubricant, Biodegradable Hydraulic Fluid Figure 1
  Lubricant, Biodegradable Hydraulic Fluid
  MATRIS, Electronic Control Unit Figure 1
  MATRIS, Electronic Control Unit Figure 2
  MATRIS, Electronic Control Unit
  New axle housing and differential carrier assembly
  New bolted joint for flywheel
  New bracket and tensioning bar for AC-compressor
  New bracket for alternator
  New coolant
  New design of air pressure regulator for retarder
  New electronic speedometer
  New rear LED flasher
  New roller bearings, steering linkage
  New seat bracket for operator´s seat rebuilding existing seat bracket
  New Service and Instruction Programs
  New starter switch
  New stop shaft on Bosch injection pump with RQV – governor
  New TechTool VCADS Pro interface
  New warranty routines for Bosch diesel equipment
  Oil analyses
  Oil sampling, method
  Oil trap crankcase ventilation, service solution
  Overhung tail cover
  Play at backrest of operato´s seat
  Product development
  Propeller shaft, lubrication Figure 1
  Propeller shaft, noise in drive train
  Pumps, working hydraulics, delaying warning signal
  Quality of illustrations in technical reports
  Radio installation Figure 1
  Radio installation Figure 2
  Radio installation
  Radio, changed wiring diagrams
  Rear light Figure 1
  Rear light1
  Rear light2
  Recommendations for Oil Sampling Intervals
  Repair kit, part no. 11666145, for service display Figure 1
  Repair kit, part no. 11666145, for service display
  Replacing damping cylinder
  Reporting of product misuse & near-miss report
  Reporting of product misuse & near-miss report1
  Reports
  Special tools for the drivetrain
  Speedometer, new design
  Speedometer, new design1
  Spill guard for fuel filters Figure 1
  Spill guard for fuel filters
  Stay for injection pump
  Throttle control cable Figure 1
  Throttle control cable Figure 2
  Throttle control cable Figure 3
  Throttle control cable
  Throttle control
  Tools, tools for removing cable terminals
  Transfer gearbox, lubrication while reversing
  Transmission oil, recommendations
  Transmission, rear end plate and revolution sensor
  Transmissions, reconditioned
  Tyres, various types Figure 1
  Tyres, various types Figure 2
  Tyres, various types
  Valve adjustment
  Volvo Product incident accident report & Interview Form
  Wheel brakes, modification of load and dump brake

Special Tools, Misc

• GRD G700B LabourTimeGuide
  Recommended Special Tools
  RM Compaction ABG Time Guide
  RM Compaction Time guide
  RM Paving Systems ABG Time Guide
  Special tool catalog
  Time Guide Current generation
  Time Guide Old generation
  Time Guide Previous generation

Specifications

• 4-way protection valve specification
  Air cleaner specifications
  Air compressor
  Alternator specification
  Alternator, changing
  Automatic timing adjuster, checking
  Battery specification
  Bogie member specification
  Brake caliper specification
  Brake fluid specifications
  Brake pads, service brake specs
  Brakes Specifications
  Cab, naked, canopy Specifications
  Charging, checking
  Circuit board, right electrical distribution box
  Cleaning plugs, cylinder head and cylinder block Specifications
  Compressed air tanks (reservoirs) specification
  Compression check, engine at operating temperature
  Connector X1-A1, checking
  Control system, changing
  Cooling fan drive, checking function, engine TD73KCE
  Cooling fan drive, general description engine TD73KCE
  Cooling fan motor, adjusting speed, engine TD73KCE
  Cooling system, flow diagram
  Crankcase bearing specification
  Cylinder bore specification
  Description comprehensive info about brakes
  Description cooling system
  Description frame
  Description
  Differential lock specification
  Diodes specification
  Drive axles specification
  Dropbox specifications
  Dumping (tipping) cylinder 4×4 and 6×6 specification
  Dumping (tipping) cylinder 6×6 specification
  Electrical components, checking by connecting voltage
  Engine and transmission–mounting
  Engine mounting specifications
  Engine transmission, camshaft
  Exhaust manifold specification
  Fan motor, changing piston rings
  Frame control specification
  Frame link specification
  Frame specification
  Front axle specification
  Fuel feed pump specifications
  Fuel feed pump, checking feed pressure
  Fuel injection pump with regulator specifications
  Fuel injection pump, changing and setting timing
  Fuel injection pump, checking
  Fuel injection pump, setting timing
  Fuel system specifications
  Fuel system, bleeding
  Fueltank specifications
  Fuses specification
  Fuses, left electrical distribution box
  Fuses
  Gearshift selector, checking
  Hydraulic motor for fan specifications
  Hydraulic motor for fan, alt. hydraulic pump, checking internal leakage
  Hydraulic pump for fan specification
  Hydraulic pump, engine dependent specification
  Hydraulic pump, engine dependent specification1
  Hydraulic specifications
  Hydrodynamic specification
  Idling speed, checking and adjusting
  Indication raised load body specification
  Inductive sensor for output shaft, changing
  Inductive sensor for turbine speed, changing
  Injectors, changing
  Instruments
  Intercooler specifications
  Lights specification
  Lights
  Load sensor, adjusting
  Load sensor, checking electric circuits
  Load unit frame, checking dimensions
  Low emission engines
  Lubrication oil pressure, checking
  Miscellaneous fuses
  Nozzle holders specifications
  Oil and fluid change specifications
  Oil filter specification
  Oil pressure, checking
  Oil pressure, operating speed specifications
  Oil pump line specifications
  Oil sump specifications
  Parking brake specification
  Power take-off specification between engine and gearbox
  Power take-off specification
  Propeller shaft, tightening torque specification
  Rear axle specification
  Rear axle specs
  Relays, right electrical distribution box
  Relays
  Return oil filter, hydraulic tank specification
  Seal for rear output shaft, changing
  Sensors and switches (contacts)
  Solenoids, checking resistance (Connector X6-A4 on the transmission)
  Specifications Cylinder Head
  Specifications General
  Specifications
  Stalling speed, checking
  Starter motor specification
  Steering cylinder bearing, checking clearance
  Steering joint and frame joint
  Steering specification
  Steering specification1
  Thermostat specifications
  Thermostat valve (removed), reconditioning
  Thermostat valve, checking function
  Thermostat valve, description
  Transmission functions, checking instructions for connector X1-A1
  Transmission specification
  Troubleshooting chart
  Turbo charger specification
  Valve clearance, cold engine specification
  Valves, adjusting
  Wheel Specifications

TD61 TD 63 TD71 TD73

• Camshaft 1
  Camshaft and tappets, inspection
  Camshaft bearing, changing
  Camshaft bearings, checking
  Camshaft specs
  Charge air cooler, checking for leaks
  Compression test, warm engine
  Connecting rod, inspection
  Connecting rods
  Coolant pump for charge air cooler, reconditioning
  Coolant pump, reconditioning
  Copper sleeves for injectors, changing
  Crankshaft 2
  Crankshaft, checking
  Cylinder block specs
  Cylinder block, assessing cracks
  Cylinder block, checking level
  Cylinder block, grinding level
  Cylinder head, checking for leaks
  Cylinder head, dismantling
  Cylinder head, inspection
  Cylinder head, milling sealing grooves and flame edge grooves (TD61 and TD71 only)
  Cylinder head, surface grinding (TD61 and TD71 only)
  Cylinder head, surface grinding (using face plate and abrasive cloth)
  Cylinder head
  Cylinder liner seat, reconditioning
  Cylinder liner, checking and measuring wear
  Cylinder liner, fitting
  Cylinder liner, removal
  Cylinder liners 1
  Cylinder liners
  Delivery pipe
  Description cooling
  Description cylinder head
  Description engine
  Description of operation, injection pump
  Description, automatic belt tensioner
  Description, exhaust brake
  Description, feed pump
  Description, governor
  Description, injection advance mechanism (injection angle advance)
  Description, injection pump
  Description, overflow valve
  Description, pressure valve
  Description, pressure-dependent full-load stop (smoke limiter) and cold start device
  Description, thermostat
  Engine, assembly
  Engine, dissasembly
  Flywheel
  Foreword Engine
  Fuel system sepcs
  General instructions engine
  Injection angle advance
  Injection pump drive, reconditioning
  Injection pump, changing
  Injection pump, checking and adjusting injection angle (using tool 998 7057)
  Injection pump, checking and adjusting injection angle (using tool 999 6848)
  Injection pump
  Injectors
  Instructions for factory reconditioned engines
  Low engine speed (no injection angle advance)
  Lubrication system, TD61 and TD63
  Lubrication system, TD71 and TD73
  Main bearings and big-end bearings
  Nitride hardened timing gears
  Oil cooler, checking for leaks
  Oil pump, reconditioning (double pump)
  Oil pump, reconditioning (single pump)
  Oil pump
  Oil sump Specifications
  Oil valves, changing
  Oscillation damper
  Piston and connecting rod, assembly
  Piston and connecting rod, dismantling
  Piston rings, changing
  Piston rings
  Pistons
  Rocker arm mechanism, reconditioning 1
  Rocker arm mechanism, reconditioning
  Specifications Engine
  Specifications lubrication
  There are three valves in the lubrication system
  Thermostat, checking operation
  Thermostat
  Turbo Description
  Turbocharger, changing
  Turbocharger, checking radial and axle clearance
  Turbocharger, reconditioning
  Valve guides, changing
  Valve seat, changing
  Valve seat, machining
  Valve stem and valve guide, inspection
  Valves and valve seats
  Valves
  V-belt replacement
  VOLVO BM standard tightening torques

Wiring

• A25C 4×4 turn-around wheels (serial no. –12483)
  A25C 4×4 turn-around wheels (serial no. 12484–)
  Circuit 7–13
  Circuit 7–13-1
  Circuit 14–36 (cont’d.)
  Circuit 14–36 (cont’d.)1
  Circuit 14–36
  Circuit 14–36-1
  Circuit 37a–37e
  Circuit 37a–37e1
  Circuit 37f–37I
  Circuit 37f–37I1
  Circuit 38–53A
  Circuit 38–53A1
  Circuit 53B–75
  Circuit 53B–751
  Circuit 66 and 77
  Circuit 66 and 77-1
  Circuit 76–89
  Circuit 76–89-1
  Circuit 90–91
  Circuit 90–93
  Circuit 94–98
  Circuit board, right electrical distribution box 1
  Circuit board, right electrical distribution box
  Circuit index (2)
  Circuit index
  Code legend for connectors
  Code legend for connectors1
  Codes in wiring diagrams (2)
  Codes in wiring diagrams
  Connection (2)
  Connection
  Contronic Information Display Unit
  Contronic service display unit
  Description Transmission
  ECU, reading off with measuring instrument (2)
  ECU, reading off with measuring instrument
  Explanations of wiring diagrams (2)
  Explanations of wiring diagrams
  Fuses, left electrical distribution box 1
  Fuses, left electrical distribution box
  Fuses, right electrical distribution box 1
  Fuses, right electrical distribution box
  Information display unit, summary
  Information on the information display unit
  Information on the service display unit 1
  Information on the service display unit
  Load sensor, adjusting
  Load sensor, checking electric circuits 1
  Load sensor, checking electric circuits
  Measuring instrument, summary
  Other fuses 1
  Other fuses
  Relays, left electrical distribution box 1
  Relays, left electrical distribution box
  Relays, right electrical distribution box 1
  Relays, right electrical distribution box
  Service display unit, summary
  Speedometer, changing
  Speedometer, electric, calibrating
  Speedometer, electronic, description
  Speedometer, electronic
  Using the service display unit
  Wiring diagrams (serial no. –11100, BR –70300, US 66 –61400, 44 –68200) Circuit 0–6 (2)
  Wiring diagrams (serial no. –11100, BR –70300, US 66 –61400, 44 –68200) Circuit 0–6
  Wiring diagrams(serial no. 11101–, BR 70301

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