Volvo A25C Engine TD73KDE Dump Truck Service and Repair Manual PDF

Volvo A25C Engine TD73KDE Dump Truck Service and Repair Manual PDF

Size: 31.59 MB
Language: English
Make: Volvo
Machine: Dump Truck
Document: Service Repair Manual, Wiring Diagram
Model: Volvo A25C Engine TD73KDE
Page: 1230 Pages

Detail Contents:
1 VOLVO A25C
A25C 4×4 turn-around wheels (serial no. –12483)
A25C 4×4 turn-around wheels (serial no. 12484–)
Accelerator control, modified routing of control cable
Action for reducing risk of fire
Action to be taken in case of abnormal lubricating oil consumption
Adjusting contrast on Contronic display panel
Adjusting shims, checking and adjusting lateral position
A-frame rubber bushing brackets, adjusting front bracket
Air compressor
Air conditioning, checking function
Air spring for operator’s seat, changing
Air-hydraulic unit
Altered low idling speeds
Alternative lubricants for axles with wet brakes
Alternator, changing
Anti-freeze (air-freeze) reservoir
Automatic adjustment lever
Automatic timing adjuster (alpha adjuster)
Automatic timing adjuster, checking
Automatic transmission lubricants
Axle housing, seal
Batteries, service life
Blocking valve for parking brake
Blocking valve, reconditioning (removed)
Bogie beam, changing rubber bushing (one side)
Bogie beam, changing rubber springs
Brake caliper, changing (per caliper)
Brake caliper, reconditioning
Brake disc for service brake, checking
Brake disc, changed minimum thickness
Brake disc, changing
Brake pads for service brake, checking
Brake pads, changing (one wheel)
Brake system, bleeding
Brake system, changing brake fluid
Brakes
Cab suspension
CareTrack, new software update 2008.3.0, including new Conversion kit part numbers for E series haulers and F series loaders
Changing or repairing hydraulic pumps
Charge air pressure, diesel engines
Charging of batteries
Charging, checking in machine (multimeter)
Checking steering gear
Chrome plated brake piston for brake caliper
Circuit board, right electrical distribution box 1
Circuit board, right electrical distribution box
Claim rutines
Cleaning of the machine
Cleanliness, hydraulic systems
Code legend for connectors 1
Code legend for connectors
Compressed air diagram A25C 1
Compressed air diagram A25C, 4×4 turn-around wheels (serial no. –11100, BR –70300, US 66 –61400, US 44 –68200)
Compressed air diagram A25C, 4×4 turn-around wheels (serial no. 11101–, BR 70301–, US 66 61401 –, 44 68201–)
Compressed air diagram A25C
Compressed air diagram A25CTS 6×6 1
Compressed air diagram A25CTS 6×6
Compression check, engine at operating temperature
Compressor, changing
Connection
Control system, changing
Contronic Information Display Unit
Contronic service display unit
Contronic, new ECU2
Coolant filter, changing
Coolant pumps
Coolant, changing
Cooling system, safety valve radiador cap
Correction in Service Manual for engine TD61 TD63 and TD71 TD73, Ref nr 21 1 669 6650
Cracks in cylinder head
Crimping Tool Set, part no. 9993880
Cut-out and cut-in pressures, checking and adjusting
Cut-out and cut-in pressures, checking and adjusting1
Damping cylinder, changing seals
Damping cylinder, checking pre-load
Damping cylinder, removing and mounting
Damping cylinder, replacing seals and checking preload.
Damping cylinder
Description transmission
Description ac
Description steering
Description, steering system
Description
Diagnosis using error codes on service display unit
Diesel fuels – quality and function
Diesel test standards
Dog clutch 66, checking and adjusting
Draining line for ground-dependent pump
Draining plate with draining bellows for AC
Drive axles AH54 and AH56H
Drive axles, reinforced differential in differential carrier assembly EV80
Dropbox FL 652 C, general description
Dropbox FL652C
Dropbox, adjusting high and low range
Dropbox, changing compressed air cylinder for high and low range
Dropbox, changing seal for front
Dropbox, changing seal for input shaft
Dropbox, changing seal for rear
Dropbox, mounting
Dropbox, removing
Dump lever, adjusting
Dumping system, description
Dumping valve, changing cable
Dumping valve, changing
ECU, current part numbers
ECU, error codes
ECU, reading off with measuring instrument 1
ECU, reading off with measuring instrument
ECU, Time Guide
Electric welding
Electrical symbols
Electrical system, warning raised dump body 1
Electrical system, warning raised dump body
Electrical system
Engine and transmission, mounting
Engine reconditioning
Engine, mounting
Engine, removing
Engine
Excess pressure in hydraulic tank
Exhaust system suspension, rubber cushion
Extended oil change interval
Fan drive, solenoid valve
Fan motor, changing piston rings
Fan motor, changing
Filling refrigerant R134a
Final drive 66 output shaft, changing
Flexible exhaust hose, body heating
Flywheel housing (rear engine transmission)
Foot brake valve, reconditioning (removed)
Foot brake valve
Four-way pressure retaining valve, reconditioning (removed)
Four-way pressure retaining valve
Frame joint, changing hitch
Frame joint, changing metallic bearing
Frame joint, checking and adjusting clearance
Frame joint, reconditioning the hitch
Frame joint, separating and assembling
Front axle complete, removing
Front axle, changing rubber spring (bushing)
Front or rear bogie axle torsion bar, adjusting
Front rubber springs, changing all
Fuel feed pump, checking feed pressure
Fuel injection pump, changing incl. setting injection timing
Fuel system, bleeding
Fuel system, reinforced fuel filler pipe
Fuel tank, filler cap
Functional description ac
Functional description, hydraulic retarder
Functional description, transmission
Fuses, left electrical distribution box 1
Fuses, left electrical distribution box
Fuses, right electrical distribution box 1
Fuses, right electrical distribution box
Fuses
Gear lever
Gearbox, lifting tool
Gearshift selector, checking
Grease with molybdenum disulphide additive (MoS2)
Headlight, complete, changing 1 headlight incl. adjusting alignment
Headlights, adjusting against wall or fender
Heat control valve, changing
Heater, changing
Hoist cylinder removed, reconditioning
Hoist cylinder, changing
Hub, changing seals (one side)
Hydraulic diagram A25C 4×4 with turn-around wheels
Hydraulic diagram A25C 6×6
Hydraulic diagram, transmission with retarder 1
Hydraulic diagram, transmission with retarder
Hydraulic motor for fan, alternatively hydraulic pump, checking internal leakage
Hydraulic pumps, functional description
Hydraulic system and component positions
Hydraulic system, bleeding air
Hydraulic system
Hydraulic transmission, checking oil pressure
Idle speed, checking and adjusting
Inductive sensor for output shaft, changing
Inductive sensor for turbine speed, changing
Information display unit, summary
Information on Bio-diesel fuel (RME-fuel)
Information on classification of oils
Information on the information display unit
Information on the service display unit
Injection timing TDC, checking and adjusting
Injection timing, checking
Injectors, changing all
Installing piston rod seals
Instrument panel, (serial no. –11100, BR –70300, US 66 –61400, 44 –68200)
Instrument panel, (serial no. 11101–, BR 70301–, US 66 61401–, 44 68201–)
Intermediate propeller shaft or bearing, changing (in frame joint)
Internal leakage, checking
Lap belts
Lifting machine
Load and dump brake
Load body position indicator, adjusting
Load body, adjusting against frame
Load body, changing dump bearing
Load sensor, adjusting
Load sensor, checking electric circuits 1
Load sensor, checking electric circuits
Load unit A-frame, changing rubber spring (bushing)
Load unit frame, checking dimensions
Longitudinal differential lock, adjusting engagement
Low and high idle speed, checking and adjusting with service display unit
Low emission engine td73kce Low emission high performance
Low emission engines
Lubricant, Biodegradable Hydraulic Fluid
Lubrication oil pressure, checking
Maintenance instructions
MATRIS, Electronic Control Unit
MS.Internal.Documents
New axle housing and differential carrier assembly
New bolted joint for flywheel
New bracket and tensioning bar for AC-compressor
New bracket for alternator
New coolant
New design of air pressure regulator for retarder
New electronic speedometer
New roller bearings, steering linkage
New seat bracket for operator´s rebuilding existing seat bracket
New Service and Instruction Programmes
New starter switch
New stop shaft on Bosch injection pump with RQV – governor
New Volvo standard for transmission oil
New warranty routines for Bosch diesel equipment
Oil crankcase ventilation, service solution
Oil analyses
Oil cooler, changing
Oil pump, changing ground dependent pump
Oil pump, checking and adjusting hold (standby) pressure
Oil sampling, method
Operator’s seat, adjusting height of attachment
Operator’s seat, air suspension
Operator’s seat, mechanical suspension
Other fuses 1
Other fuses
Overhung tail cover
Parking brake caliper removed, reconditioning
Parking brake valve – hand-operated lever
Parking brake valve, reconditioning
Parking brake, changing brake caliper
Parking brake, changing brake disc
Parking brake, changing brake pads
Parking brake
Play at backrest of operato´s seat
Power take-off in flywheel housing, changing
Power take-off in flywheel housing, reconditioning
Power transmission 1
Power transmission
Pressure accumulation, engine dependent pumps 1 and 2
Pressure check connection on hydraulic system
Pressure regulator
Product development
Product identification plates
Propeller shaft between transmission and
Propeller shaft for front bogie axle, changing
Propeller shaft for rear bogie axle, changing
Propeller shaft in frame joint, changing
Propeller shaft, front output shaft on dropbox, changing
Propeller shaft, lubrication
Propeller shaft, noise in drive train
Protection against electromagnetic interference
Pumps, working hydraulics, delaying warning signal
Quality of illustrations in technical reports
Radiator fan drive, checking function of motor
Radiator fan drive, general description
Radiator fan motor, adjusting speed
Radiator, changing
Radio installation
Radio, changed wiring diagrams
Rear light 1
Rear light
Recommended lubricants
Refrigerant R134a, draining
Relay valve, reconditioning
Relay valve
Relays, left electrical distribution box 1
Relays, left electrical distribution box
Relays, right electrical distribution box 1
Relays, right electrical distribution box
Repair kit, part no. 11666145, for service display
Repairs of hydraulic systems
Replacing damping cylinder
Reporting of accidents and incidents
Reporting of product misuse & near-miss report
Retarder circuit
Routine for return of technical goods
Safety valve, wet tank
Seal for rear output shaft, changing
Solenoids, checking resistance
Special instructions for servicing the electrical system
Special tools for the drivetrain
Specifications, capacities
Specifications, change intervals
Specifications, dimensions
Specifications, general 1
Specifications, general
Specifications, tightening torques 1
Specifications, tightening torques
Specifications, tightening
Specifications, weights
Speedometer, changing
Speedometer, electric, calibrating
Speedometer, electronic, description
Speedometer, electronic
Speedometer, new design
Spill guard for fuel filters
Spring brake cylinder removed, reconditioning
Spring brake cylinder, changing
Spring brake cylinder
Stall speed, checking with service display unit
Stall speed, checking
Starter motor, changing
Stay for injection pump
Steering cylinder bearing, checking
Steering cylinder, changing spherical bearing
Steering cylinder, changing
Steering cylinder, reconditioning in machine (left steering cylinder)
Steering cylinder
Steering gear, changing
Steering gear, checking and adjusting
Steering joint and frame joint
Steering joint, changing spherical bearings
Steering joint, checking clearance
Steering linkage, changing roller bearing in front lever
Steering linkage, changing roller bearings in rear lever
Steering linkage, checking and adjusting
Steering system, checking and adjusting operating pressure
Steering system
Steering valve neutral position and valve slide
Steering valve removed, reconditioning
Steering valve, changing
Steering valve
Suspension
Template for pin numbers connector A1
Thermostat valve (removed), reconditioning
Thermostat valve, checking function
Thermostat valve, description
Throttle control cable
Throttle control
Throttle pedal, anti-throttle cylinder, adjusting
Time Guide
Tools, tools for removing cable terminals
Torsion bar and or rubber bushing, changing on load unit
Torsion bar, checking and adjusting
Towing
Transfer gearbox, lubrication while reversing
Transmission functions, checking instructions for connector X1 A1
Transmission oil, recommendations
Transmission PT1051 – cut-away drawing
Transmission PT1051, general description
Transmission, general troubleshooting
Transmission, mounting(downward)
Transmission, rear end plate and revolution sensor
Transmission, removing and mounting (together with engine)
Transmission, removing and mounting
Transmission, removing(downward)
Transmissions, reconditioned
Transverse differential lock, adjusting
Troubleshooting chart, transmission
Troubleshooting outside the control unit in connector A1
Tyres, various types
Valve adjustment
Valves, adjusting
Volvo standard tightening torques
Wheel brakes, modification of load and dump brake
Window pane, changing
Wiring diagram, transmission electronics, circuit 37a-I
Wiring diagrams (serial no. –11100, BR –70300, US 66 –61400, 44 –68200) Circuit 0–6
Wiring diagrams(serial no. 11101–, BR 70301–,

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