Manitou MT 733 EASY 75D ST5 S1 to MT 1033 EASY 75D ST5 S1 Operator Manual 647776EN PDF

Manitou MT 733 EASY 75D ST5 S1 to MT 1033 EASY 75D ST5 S1 Operator Manual 647776EN PDF

Size: 9.92 MB
Language: English
Make: Manitou
Machine: Telehandler
Document: Operator Manual
Model: Manitou MT 733 EASY 75D ST5 S1, MT 933 EASY 75D ST5 S1, MT 1033 EASY 75D ST5 S1
Part Number: 647776EN
Publication Date: 2022
Page: 166 Pages

Detail Contents:
1 – OPERATING AND SAFETY INSTRUCTIONS
INSTRUCTIONS TO THE COMPANY MANAGER
INSTRUCTIONS FOR THE OPERATOR
MACHINE MAINTENANCE INSTRUCTIONS
PROLONGED MACHINE SHUTDOWN
DISPOSING OF THE MACHINE
2 – DESCRIPTION
“CE” DECLARATION OF CONFORMITY
“UKCA” DECLARATION OF CONFORMITY
SAFETY PLATES AND STICKERS
IDENTIFICATION OF THE LIFT TRUCK
CHARACTERISTICS MT 733…
CHARACTERISTICS MT 933…
CHARACTERISTICS MT 1033…
TYRES
DIMENSIONS AND LOAD CHARTS MT 733…
DIMENSIONS AND LOAD CHARTS MT 933…
DIMENSIONS AND LOAD CHARTS MT 1033…
VISIBILITY MT 733…
VISIBILITY MT 933…
VISIBILITY MT 1033…
INSTRUMENTS AND CONTROLS
TOWING DEVICE
DESCRIPTION AND USE OF THE OPTIONS
1 - DRIVER’S CAB ACCESS
2 - DRIVER’S SEAT
3 - SEAT BELT
4 - IGNITION SWITCH
5 - EMERGENCY STOP
6 - CONTROL AND SIGNAL LIGHTS PANEL
7 - LONGITUDINAL STABILITY LIMITER AND WARNING DEVICE
8 - SWITCHES
9 - LIGHTING, HORN AND INDICATOR SWITCH
10 - FRONT AND REAR WINDSCREEN WIPER SWITCH
11 - STEERING SELECTION
12 - FUSES AND RELAYS IN THE CAB
13 - FUSES AND RELAYS UNDER THE ENGINE COVER
14 - DIAGNOSTIC PLUG
15 - ACCELERATOR PEDAL
16 - SERVICE BRAKE PEDAL AND TRANSMISSION CUT-OFF
17 - GEAR LEVER AND TRANSMISSION CUT-OFF
18 - PARKING BRAKE LEVER
19 - FORWARD/NEUTRAL/REVERSE GEAR SELECTION
20 - HYDRAULIC CONTROLS
21 - FUNCTION FILES
22 - LEVEL INDICATOR
23 - HEATER CONTROL
24 - AIR CONDITIONING CONTROLS (AIR CONDITIONING OPTION)
25 - WINDSCREEN DEMISTER VENTS
26 - HEATING VENTS
27 - STEERING WHEEL ADJUSTMENT LEVER (OPTION)
28 - DOOR OPENING HANDLE
29 - LOCKING HANDLE FOR UPPER HALF-DOOR
30 - UNLOCKING BUTTON FOR UPPER HALF-DOOR
31 - HANDLE FOR REAR WINDOW OPENING
32 - STORAGE COMPARTMENT
33 - STORAGE NET
34 - SUN VISOR (OPTION)
35 - ROOF LIGHT
36 - HOOK
37 - INSIDE REAR-VIEW MIRROR (OPTION)
38 - ARMREST
39 - 12V SOCKET
40 - BATTERY CUT-OFF
41 - FRONT HEADLIGHTS
42 - REAR LIGHTS
43 - ROTATING BEACON LIGHT
44 - BOOM SAFETY WEDGE
45 - FUEL TANK
CHECK Gear box oil level
CHECK Tyre pressures
CHECK Wheel nut tightening
CHECK Front axle differential seal
CHECK Rear axle differential seal
CHECK Front wheel reducer seals
CHECK Rear wheel reducer seals
CHECK Brake fluid level
CHECK Boom pad slide pathways
CHECK Hydraulic oil level
CHECK Windscreen washer liquid level
CLEAN Radiator cores
CLEAN Dry air filter cartridge
CLEAN Condenser harness (Air conditioning OPTION)
LUBRICATE General lubrication
CHECK Angle gear box oil level
CHECK Parking brake
CLEAN Heating block check valve
CHECK Countdown before “stationary lift truck” exhaust regeneration
CHECK Alternator belt tension
CHECK Hydraulic oil
LUBRICATE Parking brake lever mechanism
CHECK Fork wear
CHECK Seat belt
CLEAN Fuel tank
CHECK Engine silent blocks
CHECK Valve lash
CHECK Gearbox silent blocks
CHECK Gear box controls
CHECK Brake system pressure
CHECK Boom pad wear
CHECK Condition of wiring harnesses and cables
CHECK Lights and signals
CHECK Warning indicators
CHECK Condition of the rear-view mirrors
CHECK Cabin structure
CHECK Frame structure
CHECK Attachment carriage
CHECK Condition of attachments
Consult your dealer.
3 – MAINTENANCE
ORIGINAL MANITOU SPARE PARTS AND EQUIPMENT
FORKLIFT TRUCK MAINTENANCE
DAILY AND WEEKLY MAINTENANCE
MANDATORY FIRST 500 HOURS OR 6 MONTHS SERVICE
PERIODIC SERVICE
OCCASIONAL MAINTENANCE AND OPERATION
FILTERING ELEMENTS AND BELTS
LUBRICANTS AND FUEL
10H – DAILY SERVICE OR EVERY 10 HOURS OF SERVICE
50H – WEEKLY SERVICE OR EVERY 50 HOURS OF SERVICE
250H – PERIODIC SERVICE – EVERY 250 HOURS OF SERVICE
500H – PERIODIC SERVICE – EVERY 500 HOURS OF SERVICE OR 1 YEAR
1000H – PERIODIC SERVICE – EVERY 1,000 HOURS OF SERVICE OR 2 YEARS
2000H – PERIODIC SERVICE – EVERY 2,000 HOURS OF SERVICE OR 4 YEARS
OCCASIONAL MAINTENANCE
OCCASIONAL OPERATION
10H – DAILY SERVICE OR EVERY 10 HOURS OF SERVICE
CHECK Lift truck environment
CHECK Engine oil level
CHECK Cooling liquid level
CHECK Fuel pre-filter
CHECK Longitudinal stability limiter and warning device
CLEAN Cyclonic pre-filter
50H – WEEKLY SERVICE OR EVERY 50 HOURS OF SERVICE
CHECK Gear box oil level
CHECK Tyre pressures
CHECK Wheel nut tightening
CHECK Front axle differential seal
CHECK Rear axle differential seal
CHECK Front wheel reducer seals
CHECK Rear wheel reducer seals
CHECK Brake fluid level
CHECK Boom pad slide pathways
CHECK Hydraulic oil level
CHECK Windscreen washer liquid level
CLEAN Radiator cores
CLEAN Dry air filter cartridge
CLEAN Condenser harness (Air conditioning OPTION)
LUBRICATE General lubrication
Œ 250H – PERIODIC SERVICE – EVERY 250 HOURS OF SERVICE
CHECK Angle gear box oil level
CHECK Parking brake
CLEAN Heating block check valve
500H – PERIODIC SERVICE – EVERY 500 HOURS OF SERVICE OR 1 YEAR
CHECK Countdown before “stationary lift truck” exhaust regeneration
CHECK Alternator belt tension
CHECK Hydraulic oil
LUBRICATE Parking brake lever mechanism
REPLACE Engine oil
REPLACE Gear box oil filter
REPLACE Front axle differential oil
REPLACE Rear axle differential oil
REPLACE Hydraulic return oil filter cartridge
REPLACE Cabin fan filters
CHECK Fork wear
1000H – PERIODIC SERVICE – EVERY 1,000 HOURS OF SERVICE OR 2 YEARS
ALSO PERFORM THE 500 HOUR PERIODIC MAINTENANCE OPERATIONS.
CHECK Seat belt
CLEAN Fuel tank
REPLACE Coolant
REPLACE Dry air filter cartridge
REPLACE Fuel pre-filter
REPLACE Fuel filter
REPLACE Alternator belt
REPLACE Gearbox oil
REPLACE Angle gear box oil
REPLACE Front wheel reducer oil
REPLACE Rear wheel reducer oil
CHECK Engine silent blocks
CHECK Valve lash
CHECK Gearbox silent blocks
CHECK Gear box controls
CHECK Brake system pressure
CHECK Boom pad wear
CHECK Condition of wiring harnesses and cables
CHECK Lights and signals
CHECK Warning indicators
CHECK Condition of the rear-view mirrors
CHECK Cabin structure
CHECK Frame structure
CHECK Attachment carriage
CHECK Condition of attachments
REPLACE Brake fluid
BLEED Brake circuit
ADJUST Brake
2000H – PERIODIC SERVICE – EVERY 2,000 HOURS OF SERVICE OR 4 YEARS
ALSO PERFORM THE 500 HOUR AND 1,000 HOUR PERIODIC MAINTENANCE OPERATIONS.
CHECK Wheel nut tightening torques
CLEAN Air conditioning (OPTION)
REPLACE Dry air filter safety cartridge
REPLACE Hydraulic oil
CHECK Radiator
CHECK Water pump and thermostat
CHECK Alternator and starter
CHECK Turbocharger
CHECK Transmission pressures
CHECK Steering
CHECK Steering swivel joints
CHECK Brake pad and brake disk wear
CHECK Condition of boom assembly
CHECK Bearings and bushings of the boom
CHECK Condition of hoses and flexible pipes
CHECK Condition of cylinders (leakage, rods)
CHECK Hydraulic circuit pressures
CHECK Bearings and bushings of the frame
REPLACE Compressor belt (Air Conditioning OPTION)
OCCASIONAL MAINTENANCE
CLEAN “Stationary lift truck” exhaust regeneration
REPLACE Wheels
REPLACE Battery
ADJUST Front headlights
RESET Longitudinal stability limiter and warning device
CHECK Disabling “AGGRAVATING” hydraulic movement cut-off
OCCASIONAL OPERATION
TOW OR WINCH Lift truck
SLING Lift truck
TRANSPORT Lift truck
4 – OPTIONAL ADAPTABLE ATTACHMENTS FOR THE RANGE
INTRODUCTION
PICKING UP THE ATTACHMENTS
TECHNICAL SPECIFICATIONS OF ATTACHMENTS
ATTACHMENT GUARDS

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