Hyundai 4HT5 4HTI5 Engine Service Manual PDF

Hyundai 4HT5 4HTI5 Engine Service Manual PDF

Size: 52.39 MB
Language: English
Make: Hyundai
Machine: Engine
Document: Service Manual
Model: Hyundai 4HT5 4HTI5
Page: 267 Pages

Detail Contents:
1. ENGINE IDENTIFICATION

• 1.1 Engine EPA decal (A)
  1.2 Engine number
  1.3 Assignment standard for engine model code

2. SPECIFICATIONS

• 2.1 General specifications
  2.2 Engine dimension
  2.3 Components
  2.4 Engine performance curve
  2.5 Engine performance curve analysis
  2.6 Servicing specifications

3. OPERATING PRINCIPLE

• 3.1 CRDI (Common Rail Direct Injection) system
  3.2 Body and power train system
  3.3 Lubricating system
  3.4 Cooling system
  3.5 Fuel system
  3.6 Acceleration system
  3.7 Intake & Exhaust system
  3.8 Sensor

4. TROUBLESHOOTING
5. MEASUREMENT AND ADJUSTMENT .2-75

• 5.1 Fan belt
  5.2 Piston compression pressure measurement
  5.3 Valve clearance
  5.4 Valve lift (Deflection and worn condition of valve cam, tappet, push rod, rocker arm, etc.)
  5.5 Oil pressure measurement
  5.6 Bubble test for radiator
  5.7 Turbo charger wastegate pressure check

6. EXPLODED VIEW

• 6.1 EH5-G111001 Cylinder block group
  6.2 EH5-G113003 Cylinder head group
  6.3 EH5-G114002 Gear case group
  6.4 EH5-G121001 Crank shaft group
  6.5 EH5-G122001 Piston connecting rod group
  6.6 EH5-G123001 Camshaft group
  6.7 EH5-G124002 Idle gear group
  6.8 EH5-G125001 Rocker arm valve group
  6.9 EH5-G131001 Intake manifold group
  6.10 EH5-G134001 Turbo group
  6.11 EH5-G135001 Turbo pipe group
  6.12 EH5-G141001 Oil pump group
  6.13 EH5-G144001 Oil filter group
  6.14 EH5-G151001 Fuel equipment group
  6.15 EH5-G162001 Water flange group
  6.16 EH5-G163003 Water pump group
  6.17 EH5-G171001 EGR group
  6.18 EH5-G172001 EGR cooler group
  6.19 EH5-G191002 Glow plug group
  6.20 EH5-G192001 Engine electrical group
  6.21 EH5-G194001 ECU group
  6.22 LF1-G012002 Cooling fan group
  6.23 LF1-G014001 Aftertreatment group

7. DISASSEMBLY, SERVICE AND ASSEMBLY

• 7.1 Engine removal
  7.2 Assembling the engine
  7.3 Engine component removal
  7.4 Engine disassembly

8. DIAGNOSIS

• 8.1 Diagnostic program
  8.2 DTC (Diagnostic Trouble Code)

Other Products