CAT C4.4 MECH Engine Disassembly and Assembly Manual KENR6249 PDF

CAT C4.4 MECH Engine Disassembly and Assembly Manual KENR6249 PDF

Size: 30.69 MB
Language: English
Make: Caterpillar
Machine: Engine
Document: Disassembly and Assembly Manual
Model: CAT C4.4 MECH
Part Number: KENR6249
Page: 1573 Pages

Detail Contents:
Accessory Drive – Remove and Install
Additional Messages
Air Compressor – Remove and Install
Air in Fuel – Test
Alternator – Inspect
Alternator – Install – Engines With an Automatic Belt Tensioner
Alternator – Install – Engines Without an Automatic Belt Tensioner
Alternator – Remove – Engines With an Automatic Belt Tensioner
Alternator – Remove – Engines Without an Automatic Belt Tensioner
Alternator – Test
Alternator and Fan Belts – Inspect Adjust
Alternator Belt – Remove and Install – Engines With an Automatic Belt Tensioner
Alternator
Analog Input Programming
andunciator Module
Balancer – Install
Balancer – Remove
Battery – Replace
Battery Electrolyte Level – Check
Battery or Battery Cable – Disconnect
Bearing Clearance – Check
Blow-by from Crankcase Breather for C2.2 C3.3 C4.4 and C6.6 Engines(1000 1074 1107 1317)
Boost Pressure Sensor
Burn Prevention
C4-4-Engine
Camshaft – Remove and Install
Camshaft Bearings – Remove and Install
Camshaft Gear – Remove and Install
CAT c4-4-c6-6-Electronic-Application-Installation-Guide
Component Location
Compression – Test
Connecting Rod Bearings – Install – Connecting rods in position
Connecting Rod Bearings – Remove – Connecting rods in position
Control Panel
Cooling System – Test
Cooling System Coolant (ELC) – Change
Cooling System Coolant Extender (ELC) – Add
Cooling System Water Temperature Regulator – Replace
Crankcase Breather – Remove and Install – Naturally Aspirated Engines
Crankcase Breather – Remove and Install – Turbocharged Engines with Filtered Breather
Crankcase Breather – Remove and Install – Turbocharged Engines with Unfiltered Breather
Crankshaft – Install
Crankshaft – Remove
Crankshaft Front Seal – Remove and Install
Crankshaft Gear – Remove and Install
Crankshaft Main Bearings – Remove and Install – Crankshaft in Position
Crankshaft Position Sensor
Crankshaft Pulley – Remove and Install – Engines With an Automatic Belt Tensioner
Crankshaft Pulley – Remove and Install – Engines Without an Automatic Belt Tensioner
Crankshaft Pulley
Crankshaft Rear Seal – Install
Crankshaft Rear Seal – Remove
Crankshaft Wear Sleeve (Front) – Remove and Install
Cycle Timer Programming – EMCP 4.2 Only
Cylinder Head – Install
Cylinder Head – Remove
Data Link
Digital Input Programming
Discrete Input-Output Module
Duo-Cone Seals – Install
ECM Mounting Bracket – Remove and Install
Electric Starting Motor – Remove and Install
Electric Starting System – Test
Electronic Control Module (Engine)
Electronic Control Module (Generator Set)
Electronic Control Module
Electronic Unit Injection (EUI) Engine
Electronic Unit Injector – Install
Electronic Unit Injector – Remove
Engine Air Cleaner Element (Single Element) – Replace
Engine Air Cleaner Service Indicator – Inspect – If Equipped
Engine Design
Engine Identification
Engine Oil and Filter – Change
Engine Oil Cooler – Install
Engine Oil Cooler – Remove
Engine Oil Filter Base – Remove and Install
Engine Oil Pan – Remove and Install – Aluminum and Pressed Steel Oil Pans
Engine Oil Pan – Remove and Install – Cast Iron Oil Pan
Engine Oil Pressure – Test
Engine Oil Pump – Remove and Install – Engines Without a Balancer Unit
Engine Oil Relief Valve – Remove and Install – Engines with a Balancer Unit
Engine Oil Relief Valve – Remove and Install – Engines Without a Balancer Unit
Engine Valve Lash – Inspect Adjust
Event Resetting
Excessive Engine Oil Consumption – Inspect
Exhaust Elbow – Remove and Install
Exhaust Manifold – Remove and Install
Exhaust Temperature – Test
Fan – Remove and Install
Fan Drive – Remove and Install
Finding Top Center Position for No. 1 Piston
Fire Prevention and Explosion Prevention
Fluid Power Graphic Symbols
Flywheel – Inspect
Flywheel – Install
Flywheel – Remove
Flywheel Housing – Inspect
Flywheel Housing – Remove and Install
Foreword
Front Cover – Remove and Install
Fuel Filter 1
Fuel Filter Base – Remove and Install – Secondary Fuel Filter
Fuel Filter Base
Fuel Injection Lines – Install
Fuel Injection Lines – Remove and Install
Fuel Injection Lines – Remove
Fuel Injection Lines
Fuel Injection Nozzle – Test
Fuel Injection Nozzles – Test Exchange
Fuel Injection Pump – Install
Fuel Injection Pump – Remove
Fuel Injection Pump Gear – Install
Fuel Injection Pump Gear – Remove
Fuel Injection Pump
Fuel Injector – Install
Fuel Injector – Remove
Fuel Injector Cover – Remove and Install
Fuel Manifold (Rail) – Remove and Install
Fuel Priming Pump – Remove and Install – Electric Fuel Priming Pump
Fuel Priming Pump and Fuel Filter Base – Remove and Install
Fuel System – Prime
Fuel System Pressure – Test
Fuel System Primary Filter (Water Separator) Element – Replace
Fuel System Primary Filter Water Separator – Drain
Fuel System Secondary Filter – Replace
Fuel Tank Water and Sediment – Drain
Fuel Transfer Pump – Install
Fuel Transfer Pump – Remove
Fuel Transfer Pump
Gear Group (Front) – Remove and Install
General Hazard Information
Generator – Dry
Generator – Inspect
Generator Bearing – Inspect Replace – SR4 Generator
Generator Bearing – Lubricate
Generator Bearing Temperature – Test Record
Generator Lead Connections
Generator Load – Check
Generator Operation
Generator Set Alignment – Check – Generator Sets
Generator Set Communication Wiring Update(1408 1901 7490)
Generator Set Identification
Glow Plugs – Remove and Install
Glow Plugs – Test
High Pressure Fuel Lines
Hoses and Clamps – Inspect-Replace
Housing (Front) – Install
Housing (Front) – Remove
Idler Gear – Install
Idler Gear – Remove
Improved Fuel System Diagnostic Test Documentation for Certain C4.4 and C6.6 Engines(1250 1280)
Inlet and Exhaust Valve Guides – Remove and Install
Inlet and Exhaust Valve Springs – Remove and Install
Inlet and Exhaust Valves – Remove and Install
Inlet Manifold Temperature Sensor
Instrument Panel – Inspect
Insulation – Test
Integrated Voltage Regulator
Kilowatt Relay Programming – EMCP 4.2 only
Lifter Group – Remove and Install
Maintenance Interval Schedule – Prime Power
Maintenance Interval Schedule – Standby
Model View Illustrations
Monitoring Software for Computer
New Priming Pump for Certain C3.3 and C4.4 Generator Sets(1256 1258 1260 1261)
Output Programming
Overhaul Considerations
Piston Cooling Jets – Remove and Install
Piston Ring Groove – Inspect
Pistons and Connecting Rods – Assemble
Pistons and Connecting Rods – Disassemble
Pistons and Connecting Rods – Install
Pistons and Connecting Rods – Remove
Plate Locations and Film Locations
Product Installation
Product Lifting
Product Storage
Real Time Clock Programming – EMCP 4.2 only
Refill Capacities and Recommendations
Resistive Temperature Device Module
Rocker Shaft – Assemble
Rocker Shaft – Disassemble
Rocker Shaft and Pushrod – Install
Rocker Shaft and Pushrod – Remove
Rotating Rectifier – Check
Rotating Rectifier – Test
Safety Messages
Setpoint Programming
Single Unit Operation
Starter Motor
Starting Motor – Inspect
Starting the Engine
Starting with Jump Start Cables
Stopping the Engine
System Pressure Release
Thermocouple Module – EMCP 4.2 only
Troubleshooting
Turbocharger – Inspect
Turbocharger – Install
Turbocharger – Remove
V-Belts – Remove and Install – Engines Without an Automatic Belt Tensioner
Vacuum Pump – Remove and Install
Valve Depth – Inspect
Valve Mechanism Cover – Remove and Install
Voltage Regulators 1
Voltage Regulators
Walk-Around Inspection
Wastegate Solenoid – Remove and Install
Water Pump – Inspect
Water Pump – Install
Water Pump – Remove
Water Temperature Regulator – Remove and Install
Welding on Engines with Electronic Controls

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