CAT 815F BKL Diagram and Disassembly and Assembly Manual SENR9537-04 PDF

CAT 815F BKL Diagram and Disassembly and Assembly Manual SENR9537-04 PDF

Size: 35.57 MB
Language: English
Make: Caterpillar
Machine: Soil Compactor
Document: Disassembly and Assembly Manual, Electrical Schematic, Hydraulic Schematic
Model: CAT 815F BKL
Part Number: SENR9537-04
Page: 1138 Pages

Detail Contents:
Engine

• Accessory Drive – Disassemble
  Accessory Drive – Install
  Accessory Drive – Remove
  Air Compressor – Remove and Install
  Air Compressor Drive Gear – Install
  Air Compressor Drive Gear – Remove
  Alternator – Remove and Install
  Bearing Clearance – Check
  Belt Tensioner – Remove and Install 1
  Belt Tensioner – Remove and Install
  Camshaft – Install
  Camshaft – Remove
  Camshaft Bearings – Install
  Camshaft Gear – Remove and Install
  Camshaft Position Sensor – Remove and Install
  Connecting Rod Bearings – Install
  Connecting Rod Bearings – Remove
  Coolant Temperature Sensor – Remove and Install
  Crankshaft – Install
  Crankshaft – Remove
  Crankshaft Front Seal – Install
  Crankshaft Front Seal – Remove
  Crankshaft Gear – Remove and Install
  Crankshaft Main Bearings – Install
  Crankshaft Main Bearings – Remove
  Crankshaft Position Sensor – Remove and Install
  Crankshaft Rear Seal – Install
  Crankshaft Rear Seal – Remove
  Crankshaft Rear Seal Carrier – Remove and Install
  Cylinder Head – Install
  Cylinder Head – Remove
  Cylinder Liner – Install
  Cylinder Liner – Remove
  Electric Starting Motor – Remove and Install
  Electronic Control Module – Remove and Install
  Electronic Unit Injector – Install
  Electronic Unit Injector – Remove
  Electronic Unit Injector Sleeve – Install
  Electronic Unit Injector Sleeve – Remove
  Engine Oil Cooler – Install
  Engine Oil Cooler – Remove
  Engine Oil Filter Base – Assemble
  Engine Oil Filter Base – Disassemble
  Engine Oil Filter Base – Install
  Engine Oil Filter Base – Remove
  Engine Oil Pan – Remove and Install
  Engine Oil Pressure Sensor – Remove and Install
  Engine Oil Pump – Assemble
  Engine Oil Pump – Disassemble
  Engine Oil Pump – Install
  Engine Oil Pump – Remove
  Exhaust Manifold – Remove and Install
  Flywheel – Install
  Flywheel – Remove
  Flywheel Housing – Remove and Install
  Front Cover – Install
  Front Cover – Remove
  Fuel Filter Base – Install
  Fuel Filter Base – Remove
  Fuel Manifold – Install
  Fuel Manifold – Remove
  Fuel Priming Pump – Remove and Install
  Fuel Transfer Pump – Install
  Fuel Transfer Pump – Remove
  Gear Group (Front) – Install
  Gear Group (Front) – Remove
  Housing (Front) – Install
  Housing (Front) – Remove
  Inlet and Exhaust Valve Guides – Remove and Install
  Inlet and Exhaust Valve Springs – Remove and Install
  Inlet and Exhaust Valves – Remove and Install
  Inlet Manifold – Install
  Inlet Manifold – Remove
  Lifter Group – Remove and Install
  Piston Cooling Jets – Remove and Install
  Pistons and Connecting Rods – Assemble
  Pistons and Connecting Rods – Disassemble
  Pistons and Connecting Rods – Install
  Pistons and Connecting Rods – Remove
  Rocker Shaft and Pushrod – Install
  Rocker Shaft and Pushrod – Remove
  Summary of Revisions
  Turbocharger – Install
  Turbocharger – Remove
  Valve Mechanism Cover – Remove and Install
  Valve Mechanism Cover Base – Remove and Install
  Vibration Damper and Pulley – Remove and Install
  Water Outlet Manifold – Install
  Water Outlet Manifold – Remove
  Water Pump – Assemble
  Water Pump – Disassemble
  Water Pump – Install manual
  Water Pump – Install
  Water Pump – Remove
  Water Temperature Regulator – Remove and Install

Repair and Schematics

• 814F Wheel Tractor, 815F Soil Compactor & 816F Landfill Compactor Electrical System
  Accumulator Charging Valve (Brake) – Remove and Install
  Aftercooler Core – Remove and Install
  Alternator – Remove and Install
  Axle Housing – Disassemble
  Belt Tensioner – Remove and Install
  Brake Accumulator – Remove and Install
  Brake Control Valve (Parking) – Remove and Install
  Brake Control Valve (Service) – Remove and Install
  Bulldozer Stabilizer – Install
  Bulldozer Stabilizer – Remove 1
  Bulldozer Stabilizer – Remove
  Cab – Install
  Cab – Remove
  Carrier Bearing (Drive Shaft) – Remove and Install
  Charging System
  Cleaner Bar – Install
  Cleaner Bar – Remove
  Compactor Wheel – Install
  Compactor Wheel – Remove
  Crankcase Guard – Remove and Install
  Crankshaft Front Seal – Install – Engine in Chassis
  Crankshaft Front Seal – Remove – Engine in Chassis
  Differential and Bevel Gear – Assemble
  Differential and Bevel Gear – Disassemble
  Differential and Bevel Gear – Install
  Differential and Bevel Gear – Remove
  Differential Pinion – Assemble
  Differential Pinion – Disassemble
  Disassembly and Assembly
  Drive Shaft (Center) – Remove and Install
  Drive Shaft (Front) – Remove and Install
  Drive Shaft (Rear) – Remove and Install
  Duo-Cone Conventional Seals – Install
  Electric Starting Motor – Install – Engine in Chassis
  Electric Starting Motor – Remove – Engine in Chassis
  Electronic Unit Injector – Install
  Electronic Unit Injector – Remove 1
  Electronic Unit Injector – Remove
  Electronic Unit Injector Sleeve – Install
  Engine from Torque Converter, Transmission, Output Transfer Gears – Separate
  Engine Oil Cooler – Install – Engine in Chassis
  Engine Oil Cooler – Remove – Engine in Chassis
  Engine Oil Pump – Install – Engine in Chassis
  Engine Oil Pump – Remove – Engine in Chassis
  Engine to Torque Converter, Transmission, Output Transfer Gears – Connect
  Engine, Torque Converter, Transmission and Output Transfer Gears – Install
  Engine, Torque Converter, Transmission and Output Transfer Gears – Remove
  Evaporator Coil – Remove and Install
  Fan – Remove and Install
  Fan Drive – Assemble
  Fan Drive – Disassemble
  Fan Drive – Install
  Fan Drive – Remove
  Fan Motor (Air Conditioner and Heater) – Install
  Fan Motor (Air Conditioner and Heater) – Remove
  Fender and Walkway – Install
  Fender and Walkway – Remove
  Fixed Axle (Front) – Install
  Fixed Axle (Front) – Remove
  Fluid Power Graphic Symbols
  Front Frame from Rear Frame – Separate
  Front Frame to Rear Frame – Connect
  Fuel Filter (Secondary) and Fuel Filter Base – Remove and Install – Engine in Chassis
  Fuel Priming Pump and Primary Filter (Water Separator) – Remove and Install – Engine in Chassis
  Fuel Tank – Install
  Fuel Tank – Remove
  Fuel Transfer Pump – Remove and Install
  Heater Coil – Remove and Install
  Hood – Install
  Hood – Remove
  Hydraulic Oil Cooler – Remove and Install
  Hydraulic Tank – Assemble
  Hydraulic Tank – Disassemble
  Hydraulic Tank – Install
  Hydraulic Tank – Remove
  Instrument Panel (Front) – Install
  Instrument Panel (Front) – Remove
  Instrument Panel (Side) – Install
  Instrument Panel (Side) – Remove
  Lift Cylinder – Remove
  Main Control Valve – Assemble
  Main Control Valve – Disassemble
  Main Control Valve – Install
  Main Control Valve – Remove
  Metering Pump (Steering) – Assemble
  Metering Pump (Steering) – Disassemble
  Metering Pump (Steering) – Install
  Metering Pump (Steering) – Remove
  Modulating Valve (Transmission Clutch) – Assemble
  Modulating Valve (Transmission Clutch) – Disassemble
  Modulating Valve (Transmission Clutch) – Install
  Modulating Valve (Transmission Clutch) – Remove
  Muffler – Remove and Install
  NoSPIN Differential – Assemble
  NoSPIN Differential – Disassemble
  Operator Platform – Install
  Operator Platform – Remove
  Oscillating Axle (Rear) – Install
  Oscillating Axle (Rear) – Remove
  Output Transfer Gears – Assemble
  Output Transfer Gears – Disassemble
  Parking Brake – Install 1
  Parking Brake – Install
  Parking Brake – Remove 1
  Parking Brake – Remove
  Parking Brake Actuator – Remove and Install
  Pilot Valve (Lift and Tilt) – Assemble
  Pilot Valve (Lift and Tilt) – Disassemble
  Pilot Valve (Lift and Tilt) – Install
  Pilot Valve (Lift and Tilt) – Remove
  Power Train Guard (Transmission) – Remove and Install
  Push Arms and Blade – Install
  Push Arms and Blade – Remove
  Radiator Bottom Tank – Remove and Install
  Radiator Core – Remove and Install
  Radiator Guard – Remove and Install
  Radiator Top Tank – Remove and Install
  Refrigerant Compressor – Remove and Install – Engine in Chassis
  Refrigerant Condenser – Remove and Install
  Relief Valve (Torque Converter Outlet) – Assemble
  Relief Valve (Torque Converter Outlet) – Disassemble
  Relief Valve (Torque Converter Outlet) – Install
  Relief Valve (Torque Converter Outlet) – Remove
  Relief Valve (Transmission Hydraulic Control) – Assemble
  Relief Valve (Transmission Hydraulic Control) – Disassemble
  Relief Valve (Transmission Hydraulic Control) – Install
  Relief Valve (Transmission Hydraulic Control) – Remove
  Schematic
  Seat – Remove and Install
  Service Brake – Install 1
  Service Brake – Install
  Service Brake – Remove
  Stabilizer Link – Remove and Install
  Steering Control Valve – Assemble
  Steering Control Valve – Disassemble
  Steering Control Valve – Install
  Steering Control Valve – Remove
  Steering Cylinder – Install
  Steering Cylinder – Remove
  Steering Frame Lock – Separate and Connect
  Steering Neutralizer Valve – Remove and Install
  Steering Shaft – Remove and Install
  Steering Wheel – Remove and Install
  Striker Bar – Install
  Striker Bar – Remove
  System Pressure – Release
  Tilt and Tip Cylinder – Install
  Tilt and Tip Cylinder – Remove
  Tire and Rim (Front) – Remove and Install
  Tire and Rim (Rear) – Remove and Install
  Torque Converter – Assemble
  Torque Converter from Transmission, Output Transfer Gears – Separate
  Torque Converter to Transmission, Output Transfer Gears – Connect
  Transmission from Output Transfer Gears – Separate
  Transmission Oil Cooler – Install – Engine in Chassis
  Transmission Oil Cooler – Remove – Engine in Chassis
  Transmission Oil Pump – Assemble
  Transmission Oil Pump – Disassemble
  Transmission Oil Pump – Install
  Transmission Oil Pump – Remove
  Transmission Planetary – Assemble
  Transmission Planetary – Disassemble
  Transmission to Output Transfer Gears – Connect
  Trunnion Support (Oscillating Axle, Front) – Remove and Install
  Trunnion Support (Oscillating Axle, Rear) – Remove and Install
  Turbocharger – Install – Engine in Chassis
  Turbocharger – Remove – Engine in Chassis
  Vane Pump (Steering, Implement, and Pilot) – Install
  Vane Pump (Steering, Implement, and Pilot) – Remove
  Vane Pump (Steering, Implement, Pilot, Brake) – Assemble
  Vane Pump (Steering, Implement, Pilot, Brake) – Disassemble
  Water Pump – Install – Engine in Chassis
  Water Pump – Remove
  Water Temperature Regulator – Remove and Install – Engine in Chassis
  Window Wiper and Wiper Motor (Front) – Install
  Window Wiper and Wiper Motor (Front) – Remove
  Window Wiper and Wiper Motor (Rear) – Install
  Window Wiper and Wiper Motor (Rear) – Remove

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