Landoll Bendi B3-30 AC Series 5 Forklift Maintenance Manual F-985-0219 PDF

Landoll Bendi B3-30 AC Series 5 Forklift Maintenance Manual F-985-0219 PDF

Size: 12.02 MB
Language: English
Make: Landoll Bendi
Machine: Forklift
Document: Maintenance Manual
Model: Landoll Bendi B3/30 AC Series 5
Part Number: F-985-0219
Publication Date: 2024
Page: 130 Pages

Detail Contents:
Introduction, Safety, and Specifications
Getting Started

• Introduction
  Operating Instructions
  Service Training
  Required Tools

Decal Identification
Replacement Parts
General Maintenance Instructions
Lockout/Tagout
Battery Safety

• Charging Safety

Hydraulic System

• Tilt Cylinder
  Mast Service Safety

Lifting and Blocking the Forklift
Emergency STOP
Towing the Forklift
Specifications

• Lubrication Specifications
  Torque Specifications
  Fluid Capacities

General Torque Specifications (rev. 4/97)

• UNC SAE Torque Specifications
  UNF SAE Torque Specifications

Metric Torque Specifications:

• Metric Torque Specifications

Hydraulic Fitting Torque Specifications

• 37 degree JIC, ORS, and ORB
  Parker® Make Fittings
  Aeroquip® Make Fittings
  Gates® Make Fittings

Planned Inspection and Maintenance
Overview
Cleaning and Inspecting the Forklift

• Tools and Equipment Required
  Safety Equipment Required

Inspection Program
Maintenance Program
Inspection and Maintenance Responsibilities

• Operators Daily Checklists
  Inspection Practices
  Inspection and Maintenance Practices for Authorized Facilities ONLY
  Preparing for Inspection or Maintenance
  Performance Testing
  Completing Performance Testing

Operator Daily Pre-Shift Inspection Checklist – Bendi B3-30 AC/DS Series 5
1st 100 Hour Technicians Inspection Checklist – Bendi B3-30 AC/DS Series 5
500 Hour Technicians Inspection Checklist – Bendi B3-30 AC/DS Series 5
2000 Hour Technician Inspection Checklist – Bendi B3-30 AC/DS Series 5
4500 Hour Technician Inspection Checklist – Bendi B3-30 AC/DS Series 5

• Tires and Wheels
  Chunking (Chipping) or Embedded Objects
  Undercutting and Uneven Wear
  Flat-spotting
  To Extend Tire Life
  ESD Strap

Fork Inspection

• Rated Capacity and Load Center
  Cracks
  Positioning Lock
  Wear
  Fork Marking

Overhead Guard

• Hydraulic Cylinders and Valves
  Hydraulic Hoses, Tubing and Fittings
  Check Hydraulic Fluid Level

Battery

• Checking the Battery
  Battery Restraint System and Roll-out (Optional)

Check the Brake Fluid Level
Identification Plate and Safety Warning Decals
Seat Adjustments

• Seat Adjustment
  Rake Adjustment

Seat Belt
Electrical Connections
Key Switch
Dash Display
Parking Brake
Accelerator Pedal, Directional Switch & Backup Alarm
Service Brakes
Seat Switch
Horn
Mast Controls

• Lift
  Tilt Control
  Side Shift
  Mast Racking

Lights
Speed Switch
Steering – Check Operation
Emergency STOP
Return to Neutral
General Mast Inspection

• Mast Chains
  Chain Inspection
  Chain Lubrication
  Chain Adjustment
  Check Primary Lift Chain
  Measuring Chain Stretch
  Check Lift Operation
  Load Backrest
  Front Plate
  Check Tilt Cylinder
  Side Shift Cylinder

Forklift Lubrication

• Tilt Cylinder Clevis
  Fork Positioner Lubrication (Option)
  Steering Knob Lubrication

Hydraulics

• Change the Pressure Filter
  Change Hydraulic Fluid

Service Disc Brakes
Wheel Bearings
Major Structural Points

• Rust Or Corrosion

Gearbox

• Check Planetary Gearbox

Nuts, Bolts and Screws
Stop Block
Troubleshooting
General Bendi B3-30 AC/DS Troubleshooting Charts

• AUDIBLE PROBLEMS
  PERFORMANCE PROBLEMS
  PUMP PROBLEMS

Corrective Maintenance
Corrective Maintenance
Battery

• Battery Storage
  Battery Roll-out Option and Restraint System
  Replacing the Battery
  Cleaning the Battery
  Charging a Wet Battery

Mast And Front End

• Removing the Forks
  Repairing Forks
  Load Testing Forks
  Straightness of Blade and Shank
  Fork Angle
  Difference in Height Between Fork Tips
  Measuring Fork Thickness and Distortion
  Adjusting Degree of Tilt
  Mast Removal
  Removing Front Plate Assembly
  Removing the Tilt Cylinder

Floor Plate

• Floor Plate Removal and Assembly

Tires and Wheels

• Removing/Replacing the Drive Wheel
  Replacing the Braking Tires

Brake System

• Brake System Service
  Check Service Drum Brakes
  Checking/Changing Brake Shoes
  Repairing Brake Wheel Cylinders
  Hydraulic Brake Drums

Parking Brake

• Parking Brake Assembly
  Parking Brake Lever
  Replacing Parking Brake Lever Assembly
  Checking Parking Brake Adjustment
  Adjusting Parking Brake Cable
  Replacing the Parking Brake Cable
  Parking Brake Switch
  Checking Parking Brake Switch
  Replacing Parking Brake Switch

Service Brakes

• Brake Pedal Assembly

Master Cylinder

• Replacing Master Cylinder
  Bench Bleed the Master Cylinder
  Check Master Cylinder Fluid Level
  Bleeding Brakes
  Service Brake Pedal Assembly
  Replacing Any Other Hydraulic Brake Component

Drivetrain

• Traction Motor, and Gear Box
  Service the Gear Box
  Gearbox Replacement
  Traction Drive Motor Service

Accelerator Pedal

• Replacing Accelerator Module

Electrical

• Fuses
  Electrical Static Discharge
  Electrical Controls and Levers
  Replacing a Complete Control Panel

Hydraulic Components

• Hydraulic System Maintenance
  Changing Hydraulic Fluid
  Change the Hydraulic Fluid Filters
  Checking and Adjusting Hydraulic Pressure
  Steering Motor Service
  Hydraulic Pump Service
  Front Rotation Assembly
  Hydraulic Control Valve Assembly

Steering Column/Dash Assembly

• Remove the Display Panel
  Key Switch
  Rocker (On/Off) Switches
  Steering Wheel Removal
  Steering Column (Console) Removal
  Steering Orbital Control Unit
  Horn Service
  Truck Lighting
  Back Up Alarms
  Overhead Guard, Lighting and Alarms

Seat Switch Replacement

• Replacing the Switch and Cable

Bendi B3/30 AC Calibration and Programming
Controller Theory of Operation
1314 Bendi B3/30 Controller Software Program Installation and Operation
Software Installation Procedure
1314 Software Features and Functionality

• Menu
  Tool Bar
  Views Navigation Bar
  Working Area
  Status Bar

Communicating with the Bendi B3-30 Series 5 Controllers

• Bendi B3-30 Series 5 Parameters
  Programming Bendi B3-30 Series 5 Controllers

Programming Bendi B3-30 Series 5 Traction and Pump Controllers
Programming Bendi B3-30 Series 5 Front I/O Modules
Curtis Controller Troubleshooting
Program Troubleshooting Chart
Master Controller
Program

• Landoll Traction
  Hour Meter
  Maintenance Due
  1- Speed Mode
  Response
  Fine Tuning
  Current Limits
  Battery

Monitor

• Landoll
  Inputs
  Outputs
  Battery
  Motor
  Controller
  Vehicle
  CAN Status

Controller Maintenance
Controller Cleaning
Supplier Provided Documentation
Lift Technologies Mast Service Manual

Other Products