JLG 600S 600SJ 660SJ Boom Lift Parts Manual 3121207 PDF

Size: 35.32 MB
Language: English
Make: JLG
Machine: Boom Lift
Document: Parts Catalog
Model: JLG 600S 600SJ 660SJ

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Categories: Manual,Forklift Truck

Brands: JLG Forklift

Tags: JLG 600S Parts Catalog, JLG 600SJ Parts Catalog, JLG 660SJ Parts Catalog

Description

JLG 600S 600SJ 660SJ Boom Lift Parts Manual 3121207 PDF

Size: 35.32 MB
Language: English
Make: JLG
Machine: Boom Lift
Document: Parts Catalog
Model: JLG 600S 600SJ 660SJ
Part Number: 3121207
Publication Date: 2025
Page: 430 Pages

Detail Contents:
SECTION 1 – FRAME

FIGURE 1-1. 2WD FRONT AXLE AND STEERING INSTALLATION
FIGURE 1-2. 4WD FRONT AXLE AND STEERING INSTALLATION
FIGURE 1-3. 4WS REAR STEERING INSTALLATION
FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS
FIGURE 1-5. DRIVE HUB ASSEMBLY
FIGURE 1-6. DRIVE MOTOR ASSEMBLY (USA BUILT MACHINES) (SN 0300087000 through 0300098764)
FIGURE 1-7. DRIVE MOTOR ASSEMBLY (USA BUILT MACHINES AND CHINA BUILT MACHINES) (SN 0300098765 through 0300171769, SN B300000100 through B300000969)
FIGURE 1-8. DRIVE VALVES AND SHIELDS INSTALLATION (FRAME MOUNTED)
FIGURE 1-9. TOW PACKAGE INSTALLATION (OPTIONAL)

SECTION 2 – TURNTABLE

FIGURE 2-1. CONTROL VALVES INSTALLATIONS
FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY
FIGURE 2-3. ACCESSORY VALVE ASSEMBLY
FIGURE 2-4. SWING DRIVE, TURNTABLE BEARING AND LOCK INSTALLATIONS
FIGURE 2-5. SWING HUB ASSEMBLY (USA BUILT MACHINES) (SN 0300087000 through 0300137441)
FIGURE 2-6. SWING MOTOR ASSEMBLY (WHITE ROLLER STATOR) (USA BUILT MACHINES) (ORIGINAL EQUIPMENT) (SN 0300087000 through 0300137441)
FIGURE 2-7. SWING MOTOR ASSEMBLY (PARKER) (USA BUILT MACHINES) (SERVICE REPLACEMENT) (SN 0300087000 through 0300137440)
FIGURE 2-8. SWING MOTOR/BRAKE/HUB ASSEMBLY (USA BUILT MACHINES AND CHINA BUILT MACHINES) (SN 0300137441 through 0300171769, SN B300000100 through B300000969)
FIGURE 2-9. CATERPILLAR ENGINE INSTALLATION (USA BUILT MACHINES) (SN 0300087000 through 0300140223)
FIGURE 2-10. CATERPILLAR ENGINE INSTALLATION (USA BUILT MACHINES AND CHINA BUILT MACHINES) (SN 0300140223 through 0300171769, SN B300000100 through B300000969)
FIGURE 2-11. DEUTZ ENGINE INSTALLATION
FIGURE 2-12. FORD ENGINE INSTALLATION
FIGURE 2-13. GM ENGINE INSTALLATION (WITHOUT UGM)
FIGURE 2-14. GM ENGINE INSTALLATION (WITH UGM)
FIGURE 2-15. PISTON PUMP ASSEMBLY
FIGURE 2-16. GEAR PUMP ASSEMBLY
FIGURE 2-17. TANK INSTALLATIONS
FIGURE 2-18. ROTARY COUPLING INSTALLATION
FIGURE 2-19. GROUND CONTROL BOX ASSEMBLY (WITHOUT UGM)
FIGURE 2-20. GROUND CONTROL BOX ASSEMBLY (WITH UGM)
FIGURE 2-21. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)
FIGURE 2-22. ENGINE TRAY JACK INSTALLATION (OPTIONAL)
FIGURE 2-23. HOODS (ABS) AND LIFTING PLATE INSTALLATIONS (USA BUILT MACHINES) (SN 0300087000 through 0300089988)
FIGURE 2-24. HOODS (ABS) AND LIFTING PLATE INSTALLATIONS (USA BUILT MACHINES) (SN 0300089988 through 0300171769)
FIGURE 2-25. HOODS (STEEL) AND LIFTING PLATE INSTALLATIONS
FIGURE 2-26. 2500W GENERATOR INSTALLATION – CATERPILLAR MACHINES (OPTIONAL)
FIGURE 2-27. 2500W GENERATOR INSTALLATION – DEUTZ MACHINES (OPTIONAL)
FIGURE 2-28. 2500W GENERATOR INSTALLATION – FORD MACHINES (OPTIONAL)
FIGURE 2-29. 2500W GENERATOR INSTALLATION – GM MACHINES (OPTIONAL)
FIGURE 2-30. 7500W SKYPOWER GENERATOR INSTALLATION – CATERPILLAR AND DEUTZ ENGINES (OPTIONAL)
FIGURE 2-31. 7500W SKYPOWER GENERATOR INSTALLATION – FORD ENGINES (OPTIONAL)
FIGURE 2-32. 7500W SKYPOWER GENERATOR INSTALLATION – GM ENGINES (OPTIONAL)

SECTION 3 – BOOM

FIGURE 3-1. BOOM INSTALLATION (600S)
FIGURE 3-2. BOOM INSTALLATION (600SJ,660SJ)
FIGURE 3-3. MAIN BOOM ASSEMBLIES
FIGURE 3-4. ROTATOR ASSEMBLIES
FIGURE 3-5. POWER TRACK INSTALLATIONS

SECTION 4 – PLATFORM

FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION
FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM)
FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY (USA BUILT MACHINES) (SN 0300087000 through 0300138728)
FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY (USA BUILT MACHINES AND CHINA BUILT MACHINES) (SN 0300138729 through 0300171769, SN B300000100 through B300000969)
FIGURE 4-5. CONTROLLER ASSEMBLY (LIFT AND SWING)
FIGURE 4-6. CONTROLLER ASSEMBLY (LIFT AND SWING)
FIGURE 4-7. CONTROLLER ASSEMBLY (LIFT AND SWING)
FIGURE 4-8. CONTROLLER ASSEMBLY (DRIVE AND STEER)
FIGURE 4-9. CONTROLLER ASSEMBLY (DRIVE AND STEER)
FIGURE 4-10. CONTROLLER ASSEMBLY (DRIVE AND STEER)
FIGURE 4-11. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL)
FIGURE 4-12. PLATFORM BUMPER PADDING INSTALLATIONS (OPTIONAL)
FIGURE 4-13. SKYGLAZIER INSTALLATION
FIGURE 4-14. SKYWELDER INSTALLATION (50HZ)
FIGURE 4-15. SKYWELDER INSTALLATION (60HZ)
FIGURE 4-16. WELDER ASSEMBLY
FIGURE 4-17. SKYCUTTER INSTALLATION
FIGURE 4-18. SKYCUTTER INSTALLATION
FIGURE 4-19. PLASMA CUTTER ASSEMBLY
FIGURE 4-20. PLASMA CUTTER ASSEMBLY
FIGURE 4-21. PIPE RACKS INSTALLATION
FIGURE 4-22. SKYAIR AIR COMPRESSOR INSTALLATION
FIGURE 4-23. AIR COMPRESSOR ASSEMBLY

SECTION 5 – CYLINDER

FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY
FIGURE 5-2. LEVEL CYLINDER ASSEMBLY – PLATFORM SLAVE
FIGURE 5-3. LEVEL CYLINDER ASSEMBLY – PLATFORM SLAVE (SERVICE REPLACEMENT) (600S)
FIGURE 5-4. LEVEL CYLINDER ASSEMBLY – PLATFORM SLAVE (SERVICE REPLACEMENT) (600SJ,660SJ)
FIGURE 5-5. LIFT CYLINDER ASSEMBLY – JIB (ORIGINAL EQUIPMENT) (600SJ,660SJ)
FIGURE 5-6. LIFT CYLINDER ASSEMBLY (JIB) (SERVICE REPLACEMENT) (600SJ,660SJ)
FIGURE 5-7. LIFT CYLINDER ASSEMBLY (JIB) (SERVICE REPLACEMENT) (600SJ,660SJ)
FIGURE 5-8. LIFT CYLINDER ASSEMBLY – MAIN BOOM
FIGURE 5-9. MASTER CYLINDER ASSEMBLY
FIGURE 5-10. MASTER CYLINDER ASSEMBLY (SERVICE REPLACEMENT) (600S)
FIGURE 5-11. MASTER CYLINDER ASSEMBLY (SERVICE REPACEMENT) (600SJ,660SJ)
FIGURE 5-12. STEER CYLINDER ASSEMBLY (USA BUILT MACHINES) (SN 0300087000 through 0300142634)
FIGURE 5-13. STEER CYLINDER ASSEMBLY (USA BUILT MACHINES AND CHINA BUILT MACHINES) (SN 0300142635 through 0300171769, SN B300000100 through B300000969)
FIGURE 5-14. TELESCOPE CYLINDER ASSEMBLIES

SECTION 6 – HYDRAULIC

FIGURE 6-1. HYDRAULIC DIAGRAM – DRIVE AND STEER (2WD/2WS)
FIGURE 6-2. HYDRAULIC DIAGRAM – DRIVE AND STEER (4WD/2WS)
FIGURE 6-3. HYDRAULIC DIAGRAM – OSCILLATING AXLE
FIGURE 6-4. HYDRAULIC DIAGRAM – STANDARD
FIGURE 6-5. HYDRAULIC DIAGRAM LIST

SECTION 7 – ELECTRICAL

FIGURE 7-1. ELECTRICAL DIAGRAM LIST
FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM)
FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITH UGM)
FIGURE 7-4. AC CABLES INSTALLATION (CE GERMAN AND CE UK SPECS)

SECTION 8 – DECALS

FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (USA BUILT MACHINES) (SN 0300087000 through 0300087911)
FIGURE 8-2. DECAL INSTALLATION (ANSI SPEC) (USA BUILT MACHINES AND CHINA BUILT MACHINES) (SN 0300087912 through 0300171769, SN B300000100 through B300000969)
FIGURE 8-3. DECAL INSTALLATION (COUNTRY SPEC) (USA BUILT MACHINES) (SN 0300087000 through 0300087911)
FIGURE 8-4. DECAL INSTALLATION (COUNTRY SPEC) (USA BUILT MACHINES AND CHINA BUILT MACHINES) (SN 0300087912 through 0300171769, SN B300000100 through B300000969)
FIGURE 8-5. DECAL INSTALLATION (AUSTRALIAN AND CE SPEC) (USA BUILT MACHINES) (SN 0300087000 through 0300087911)
FIGURE 8-6. DECAL INSTALLATION (AUSTRALIAN AND CE SPEC) (USA BUILT MACHINES AND CHINA BUILT MACHINES) (SN 0300087912 through 0300171769, SN B300000100 through B300000969)

SECTION 9 – RECOMMENDED SERVICE PARTS STOCK