JLG 600A 600AJ Boom Lift Parts Manual 3121617 PDF

JLG 600A 600AJ Boom Lift Parts Manual 3121617 PDF

Size: 36.59 MB
Language: English
Make: JLG
Machine: Boom Lift
Document: Parts Catalog
Model: JLG 600A 600AJ
Part Number: 3121617
Publication Date: 2025
Page: 504 Pages

Detail Contents:
SECTION 1 – FRAME
FIGURE 1-1. AXLE INSTALLATION
FIGURE 1-2. STEERING INSTALLATION (8FT/2.4M WIDE MACHINES WITHOUT TOW PACKAGE)
FIGURE 1-3. STEERING INSTALLATION (8FT/2.4M WIDE MACHINES WITH TOW PACKAGE)
FIGURE 1-4. STEERING INSTALLATION (7FT/2.1M WIDE MACHINES)
FIGURE 1-5. TIRE AND WHEEL DRIVE INSTALLATIONS
FIGURE 1-6. DRIVE HUB ASSEMBLY
FIGURE 1-7. DRIVE MOTOR ASSEMBLY
FIGURE 1-8. DRIVE VALVES AND SHIELDS INSTALLATION (FRAME MOUNTED)
FIGURE 1-9. TOW PACKAGE INSTALLATION (OPTIONAL)
SECTION 2 – TURNTABLE
FIGURE 2-1. CONTROL VALVES INSTALLATIONS
FIGURE 2-2. MAIN VALVE BLOCK ASSEMBLY
FIGURE 2-3. MAIN VALVE BLOCK ASSEMBLY
FIGURE 2-4. ACCESSORY VALVE ASSEMBLIES
FIGURE 2-5. SWING DRIVE, TURNTABLE BEARING AND LOCK INSTALLATIONS
FIGURE 2-6. SWING MOTOR/HUB ASSEMBLY (Prior to SN 0300269965)
FIGURE 2-7. SWING MOTOR/HUB ASSEMBLY (SN 0300269965 to Present)
FIGURE 2-8. DEUTZ D2011 ENGINE INSTALLATION
FIGURE 2-9. DEUTZ TD2.9L4 ENGINE INSTALLATION
FIGURE 2-10. BREATHER HEATER INSTALLATION – DEUTZ D2.9L4 ENGINES WITH ARCTIC PACKAGE
FIGURE 2-11. FORD ENGINE INSTALLATION
FIGURE 2-12. GM ENGINE INSTALLATION
FIGURE 2-13. PISTON PUMP ASSEMBLY (SN 0300177361 through 0300208081)
FIGURE 2-14. PISTON PUMP ASSEMBLY (SN 0300208082 through 0300272252)
FIGURE 2-15. GEAR PUMP ASSEMBLY
FIGURE 2-16. FUEL-WATER SEPARATOR INSTALLATION – DEUTZ D2011 AND DEUTZ D2011 STAGE V ENGINES
FIGURE 2-17. TANK INSTALLATIONS
FIGURE 2-18. ROTARY COUPLING INSTALLATION
FIGURE 2-19. GROUND CONTROL BOX ASSEMBLY (SN 0300177361 through 0300181174)
FIGURE 2-20. GROUND CONTROL BOX ASSEMBLY (SN 0300181175 through 0300272252)
FIGURE 2-21. ELECTRICAL OPTIONS INSTALLATIONS (TURNTABLE MOUNTED)
FIGURE 2-22. ENGINE TRAY JACK INSTALLATIONS (OPTIONAL)
FIGURE 2-23. HOODS INSTALLATIONS
FIGURE 2-24. 2500W GENERATOR INSTALLATION – DEUTZ D2011 MACHINES (OPTIONAL)
FIGURE 2-25. 2500W GENERATOR INSTALLATION – DEUTZ TD2.9L4 (OPTIONAL)
FIGURE 2-26. 2500W GENERATOR INSTALLATION – FORD MACHINES (OPTIONAL)
FIGURE 2-27. 2500W GENERATOR INSTALLATION – GM MACHINES (OPTIONAL)
FIGURE 2-28. 4000W GENERATOR INSTALLATION – DEUTZ D2011 ENGINES
FIGURE 2-29. 4000W GENERATOR INSTALLATION – DEUTZ TD2.9L4 ENGINES
FIGURE 2-30. 4000W GENERATOR INSTALLATION – GM ENGINES
FIGURE 2-31. 7500W SKYPOWER GENERATOR INSTALLATION – DEUTZ ENGINES
FIGURE 2-32. 7500W SKYPOWER GENERATOR INSTALLATION – FORD ENGINES
FIGURE 2-33. 7500W SKYPOWER GENERATOR INSTALLATION – GM ENGINES
SECTION 3 – BOOM
FIGURE 3-1. BOOMS AND CYLINDERS INSTALLATION (600A)
FIGURE 3-2. BOOMS AND CYLINDERS INSTALLATION (600AJ)
FIGURE 3-3. TOWER BOOM ASSEMBLY
FIGURE 3-4. MAIN BOOM ASSEMBLY
FIGURE 3-5. ROTATOR ASSEMBLIES
FIGURE 3-6. PLAFORM SUPPORT INSTALLATION – WITHOUT LSS OR WITH 4 CELL LSS
FIGURE 3-7. PLATFORM SUPPORT INSTALLATION – WITH 1 CELL LSS
FIGURE 3-8. VALVES AND SWITCHES INSTALLATION (BOOM MOUNTED)
SECTION 4 – PLATFORM
FIGURE 4-1. PLATFORM ASSEMBLIES
FIGURE 4-2. CONSOLE BOX INSTALLATION (WITH 1 CELL LSS) (SN 0300177361 through 0300259736)
FIGURE 4-3. CONSOLE BOX INSTALLATION (WITH 1 CELL LSS) (SN 0300259737 through 0300272252)
FIGURE 4-4. PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM)
FIGURE 4-5. PLATFORM CONSOLE ASSEMBLY (WITHOUT SKYGUARD)
FIGURE 4-6. PLATFORM CONSOLE ASSEMBLY (WITH SKYGUARD)
FIGURE 4-7. CONTROLLER ASSEMBLY (LIFT AND SWING) (SN 0300177361 through 0300188647)
FIGURE 4-8. CONTROLLER ASSEMBLY (LIFT AND SWING) (SN 0300188648 through 0300272252)
FIGURE 4-9. CONTROLLER ASSEMBLY (DRIVE AND STEER) (SN 0300177361 through 0300188647)
FIGURE 4-10. CONTROLLER ASSEMBLY (DRIVE AND STEER) (SN 0300188648 through 0300272252)
FIGURE 4-11. SKYEYE INSTALLATION
FIGURE 4-12. SKYGUARD SYSTEM INSTALLATION (SN 0300177361 through 0300259736)
FIGURE 4-13. SKYGUARD BAR INSTALLATION (SN 0300259737 through 0300272252)
FIGURE 4-14. SKYLINE INSTALLATION
FIGURE 4-15. CROSS RAIL INSTALLATION
FIGURE 4-16. PLATFORM PADDING INSTALLATION (30IN/76CM DEPTH PLATFORMS) (OPTIONAL)
FIGURE 4-17. SOFT TOUCH SYSTEM INSTALLATION (36IN/91.5CM DEPTH PLATFORMS) (OPTIONAL)
FIGURE 4-18. SKYGLAZIER INSTALLATION
FIGURE 4-19. SKYWELDER/SKYCUTTER COMBO INSTALLATION (60HZ)
FIGURE 4-20. SKYWELDER INSTALLATION (50HZ)
FIGURE 4-21. SKYWELDER INSTALLATION (60HZ)
FIGURE 4-22. SKYWELDER PREP PACKAGE (60HZ)
FIGURE 4-23. WELDER ASSEMBLY
FIGURE 4-24. SKYWELDER LOCKING BRACKET INSTALLATION
FIGURE 4-25. SKYCUTTER INSTALLATION
FIGURE 4-26. PLASMA CUTTER ASSEMBLY
FIGURE 4-27. PIPE RACKS INSTALLATION
FIGURE 4-28. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (6FT/1.82M PLATFORM)
FIGURE 4-29. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (6FT/1.82M TRI-ENTRY PLATFORM)
FIGURE 4-30. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (8FT/2.4M PLATFORM)
SECTION 5 – CYLINDER
FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY
FIGURE 5-2. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY
FIGURE 5-3. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY (600A) (SN 0300233771 through 0300241337)
FIGURE 5-4. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY (600A) (SN 0300241338 through 0300272252)
FIGURE 5-5. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY – WITHOUT ARCTIC PACKAGE (600AJ) (SN 0300229829 through 0300241337)
FIGURE 5-6. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY – WITH ARCTIC PACKAGE (600AJ) (SN 0300229829 through 0300241337)
FIGURE 5-7. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY (600AJ) (SN 0300241338 through 0300272252)
FIGURE 5-8. LEVEL (UPRIGHT) CYLINDER ASSEMBLY (SN 0300177361 through 0300237381)
FIGURE 5-9. LEVEL (UPRIGHT) CYLINDER ASSEMBLY (SN 0300237382 through 0300272252)
FIGURE 5-10. LIFT CYLINDER ASSEMBLY – JIB (600AJ) (SN 0300177361 through 0300241337)
FIGURE 5-11. LIFT CYLINDER ASSEMBLY – JIB (600AJ) (SN 0300241338 through 0300244755)
FIGURE 5-12. LIFT CYLINDER ASSEMBLY – JIB (600AJ) (SN 0300244756 through 0300272252)
FIGURE 5-13. LIFT CYLINDER ASSEMBLY – MAIN BOOM (SN 0300177361 through 0300237381)
FIGURE 5-14. LIFT CYLINDER ASSEMBLY – MAIN BOOM (SN 0300237382 through 0300272252)
FIGURE 5-15. LIFT CYLINDER ASSEMBLY – TOWER BOOM (SN 0300177361 through 0300239707)
FIGURE 5-16. LIFT CYLINDER ASSEMBLY – TOWER BOOM (SN 03000239708 through 0300272252)
FIGURE 5-17. MASTER CYLINDER ASSEMBLY (SN 0300177361 through 0300241337)
FIGURE 5-18. MASTER CYLINDER ASSEMBLY (600A) (SN 0300241338 through 0300272252)
FIGURE 5-19. MASTER CYLINDER ASSEMBLY (600AJ) (SN 0300241338 through 0300272252)
FIGURE 5-20. STEER CYLINDER ASSEMBLY (7FT/2.1M WIDE MACHINES)
FIGURE 5-21. STEER CYLINDER ASSEMBLY (8FT/2.4M WIDE MACHINES)
FIGURE 5-22. TELESCOPE CYLINDER ASSEMBLY – MAIN BOOM
FIGURE 5-23. TELESCOPE CYLINDER ASSEMBLY – MAIN BOOM (600A) (SN 0300241338 through 0300272252)
FIGURE 5-24. TELESCOPE CYLINDER ASSEMBLY – MAIN BOOM (600AJ) (SN 0300242729 through 0300272252)
FIGURE 5-25. TELESCOPE CYLINDER ASSEMBLY – TOWER BOOM (SN 0300177361 through 0300237381)
FIGURE 5-26. TELESCOPE CYLINDER ASSEMBLY – TOWER BOOM (SN 0300237382 through 0300272252)
SECTION 6 – HYDRAULIC
FIGURE 6-1. DRIVE HYDRAULIC DIAGRAM – 2WD/2WS
FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM – 4WD/2WS
FIGURE 6-3. HYDRAULIC DIAGRAM – OSCILLATING AXLE
FIGURE 6-4. HYDRAULIC DIAGRAM – STANDARD (SN 0300177361 through 0300181174)
FIGURE 6-5. HYDRAULIC DIAGRAM – STANDARD (SN 0300181175 through 0300208081)
FIGURE 6-6. HYDRAULIC DIAGRAM – STANDARD (SN 0300208082 through 0300272252)
FIGURE 6-7. HYDRAULIC DIAGRAM LIST
SECTION 7 – ELECTRICAL
FIGURE 7-1. ELECTRICAL DIAGRAM LIST
FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (SN 0300177361 through 0300181174)
FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (SN 0300181175 through 0300272252)
FIGURE 7-4. BATERY DISCONNECT SWITCH INSTALLATION – DEUTZ 2.9L4, GM AND FORD ENGINES
FIGURE 7-5. BATERY DISCONNECT SWITCH INSTALLATION – DEUTZ D2011 AND D2011 (STAGE V) ENGINES
FIGURE 7-6. SKYEYE INTERMEDIATE HARNESS
FIGURE 7-7. SKYEYE EMITTER HARNESS
FIGURE 7-8. SKYEYE RECEIVER HARNESS
FIGURE 7-9. SKYLINE HARNESS
SECTION 8 – DECALS
FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC)
FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPEC)
FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN AND CE SPECS)
SECTION 9 – RECOMMENDED SERVICE PARTS STOCK
FIGURE 9-1. STANDARD PARTS
FIGURE 9-2. VARIABLE PARTS
SECTION 10 – SPECIAL OPTIONS
FIGURE 10-1. SPECIAL OPTIONS
PART NUMBER INDEX

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