JLG 400S HC3 460SJ HC3 Boom Lift Parts Manual 31220612 PDF
Size: 54.86 MB
Language: English
Make: JLG
Machine: Boom Lift
Document: Parts Catalog
Model: JLG 400S HC3 460SJ HC3
Description
JLG 400S HC3 460SJ HC3 Boom Lift Parts Manual 31220612 PDF
Size: 54.86 MB
Language: English
Make: JLG
Machine: Boom Lift
Document: Parts Catalog
Model: JLG 400S HC3, 460SJ HC3
Part Number: 31220612
Publication Date: 2025
Page: 730 Pages
Detail Contents:
SECTION 1 – FRAME
FIGURE 1-1. AXLE INSTALLATION
FIGURE 1-2. STEER INSTALLATION – WITHOUT TOW PACKAGE (400S HC3)
FIGURE 1-3. STEER INSTALLATION – WITHOUT TOW PACKAGE (460SJ HC3)
FIGURE 1-4. STEER INSTALLATION – WITH TOW PACKAGE (400S HC3)
FIGURE 1-5. STEER INSTALLATION – WITH TOW PACKAGE (460SJ HC3)
FIGURE 1-6. WHEEL DRIVE AND FRAME VALVES INSTALLATION (400S HC3)
FIGURE 1-7. WHEEL DRIVE AND FRAME VALVES INSTALLATION (460SJ HC3)
FIGURE 1-8. DRIVE HUB ASSEMBLY – FRONT (400S HC3)
FIGURE 1-9. DRIVE HUB/BRAKE ASSEMBLY – REAR (400S HC3)
FIGURE 1-10. DRIVE HUB/BRAKE ASSEMBLY – REAR (460SJ HC3)
FIGURE 1-11. DRIVE MOTOR ASSEMBLY (400S HC3)
FIGURE 1-12. DRIVE MOTOR ASSEMBLY (460SJ HC3)
FIGURE 1-13. TRACTION VALVE ASSEMBLY
FIGURE 1-14. TIRE AND WHEEL INSTALLATION – 14 X 176.5 FOAM FILLED
FIGURE 1-15. TIRE AND WHEEL INSTALLATION – 12 X 16.5 FOAM FILLED (400S HC3)
FIGURE 1-16. TIRE AND WHEEL INSTALLATION – 33 X 12D610 FOAM-FILLED (460SJ HC3)
FIGURE 1-17. TIRE AND WHEEL INSTALLATION – 12 X 16.5 FF NON-MARKING (400S HC3)
FIGURE 1-18. TIRE AND WHEEL INSTALLATION – 14 X 17.5 FF NON-MARKING
FIGURE 1-19. TIRE AND WHEEL INSTALLATION – TURF
FIGURE 1-20. LP TANK BRACKETS INSTALLATIONS
FIGURE 1-21. FRAME SHIELDS INSTALLATION – WITHOUT TOW PACKAGE
FIGURE 1-22. FRAME SHIELDS INSTALLATION – WITH TOW PACKAGE
FIGURE 1-23. TOW PACKAGE INSTALLATION
FIGURE 1-24. TOW BAR ASSEMBLY
SECTION 2 – TURNTABLE
FIGURE 2-1. CONTROL VALVES INSTALLATION (400S HC3)
FIGURE 2-2. CONTROL VALVES INSTALLATION (460SJ HC3)
FIGURE 2-3. CONTROL VALVE ASSEMBLY (400S HC3)
FIGURE 2-4. CONTROL VALVE ASSEMBLY (460SJ HC3)
FIGURE 2-5. AXLE CONTROL VALVE ASSEMBLY
FIGURE 2-6. SWING DRIVE INSTALLATION
FIGURE 2-7. SWING DRIVE MOTOR/HUB ASSEMBLY
FIGURE 2-8. TURNTABLE BEARING INSTALLATION
FIGURE 2-9. BEARING LUBE INSTALLATION
FIGURE 2-10. TURNTABLE LOCK INSTALLATION
FIGURE 2-11. ROTARY COUPLING INSTALLATION
FIGURE 2-12. TANK INSTALLATION – DIESEL ENGINES
FIGURE 2-13. TANK INSTALLATION – GAS ENGINES
FIGURE 2-14. HYDRAULIC TANK ASSEMBLY
FIGURE 2-15. AUXILIARY POWER INSTALLATION – WITHOUT BATTERY DISCONNECT
FIGURE 2-16. AUXILIARY POWER INSTALLATION – WITH BATTERY DISCONNECT
FIGURE 2-17. AUXILIARY POWER PUMP/MOTOR ASSEMBLY
FIGURE 2-18. ELECTRICAL INSTALLATION (400S HC3) (Prior to SN 0300298215)
FIGURE 2-19. ELECTRICAL INSTALLATION (400S HC3) (SN 0300298215 to Present)
FIGURE 2-20. ELECTRICAL INSTALLATION (460SJ HC3)
FIGURE 2-21. ELECTRICAL INSTALLATION (WITH DEUTZ D2.9L4 (STAGE V) ENGINES) (460SJ HC3)
FIGURE 2-22. ELECTRICAL PANEL ASSEMBLY
FIGURE 2-23. GROUND CONTROL BOX ASSEMBLY (400S HC3)
FIGURE 2-24. GROUND CONTROL BOX ASSEMBLY (460SJ HC3)
FIGURE 2-25. GROUND CONTROL BOX ASSEMBLY (WITH DEUTZ D2.9L4 (STAGE V) ENGINES) (CE SPECS) (460SJ HC3)
FIGURE 2-26. GROUND CONTROL BRACKET INSTALLATION (400S HC3)
FIGURE 2-27. GROUND CONTROL BRACKET INSTALLATION (460SJ HC3)
FIGURE 2-28. GROUND CONTROL BRACKET INSTALLATION (WITH DEUTZ D2.9L4 (STAGE V) ENGINES) (CE SPECS) (460SJ HC3)
FIGURE 2-29. KEYSWITCH AND PANEL DECAL INSTALLATION (400S HC3)
FIGURE 2-30. KEYSWITCH AND PANEL DECAL INSTALLATION (ALL SPECS EXCEPT CE & UK CA SPECS) (460SJ HC3)
FIGURE 2-31. KEYSWITCH AND PANEL DECAL INSTALLATION (CE-LRC & UK CA SPECS) (460SJ HC3)
FIGURE 2-32. KEYSWITCH AND PANEL DECAL INSTALLATION (CE & UK CA SPECS WITH DEUTZ D2.9L4 (STAGE V) ENGINES (460SJ HC3)
FIGURE 2-33. LIGHT PANEL INSTALLATION
FIGURE 2-34. STROBE LIGHT INSTALLATION (AMBER) (WITHOUT CLEARSKY BEACON) (Prior to SN 0300298215)
FIGURE 2-35. STROBE LIGHT INSTALLATION (AMBER) (WITHOUT CLEARSKY BEACON) (SN 0300298215 to Present)
FIGURE 2-36. STROBE LIGHT INSTALLATION (BLUE) (WITHOUT CLEARSKY BEACON)
FIGURE 2-37. STROBE LIGHT INSTALLATION (RED) (WITHOUT CLEARSKY BEACON)
FIGURE 2-38. HOODS INSTALLATION – ABS (DEUTZ ENGINES) (Prior to SN 0300298215)
FIGURE 2-39. HOODS INSTALLATION – ABS (DEUTZ ENGINES) (SN 0300298215 to Present)
FIGURE 2-40. HOODS INSTALLATION – ABS (KUBOTA ENGINES) (Prior to SN 0300298215)
FIGURE 2-41. HOODS INSTALLATION – ABS (KUBOTA ENGINES) (SN 0300298215 to Present)
FIGURE 2-42. HOODS INSTALLATION – STEEL (Prior to SN 0300298215)
FIGURE 2-43. HOODS INSTALLATION – STEEL (SN 0300298215 to Present)
FIGURE 2-44. HOOD ASSEMBLY – ENGINE SIDE (ABS)
FIGURE 2-45. HOOD ASSEMBLY – ENGINE SIDE (STEEL)
FIGURE 2-46. HOOD ASSEMBLY – TANK SIDE (ABS) (Prior to SN 0300298215)
FIGURE 2-47. ABS HOOD ASSEMBLY – TANK SIDE (SN 0300298215 to Present)
FIGURE 2-48. HOOD ASSEMBLY – TANK SIDE (STEEL) (Prior to SN 0300298215)
FIGURE 2-49. STEEL HOOD ASSEMBLY – TANK SIDE (SN 0300298215 to Present)
FIGURE 2-50. SOUND REDUCTION INSTALLATION (STEEL HOODS)
FIGURE 2-51. TURNTABLE COVERS INSTALLATION
FIGURE 2-52. WHITE NOISE (AMBIENT) ALARM INSTALLATION
FIGURE 2-53. WHITE NOISE (CONSTANT) ALARM INSTALLATION
SECTION 3 – ENGINE
FIGURE 3-1. DEUTZ D2011 ENGINE INSTALLATION (WITHOUT ARCTIC PACKAGE)
FIGURE 3-2. DEUTZ D2011 ENGINE AND PUMP SUB-ASSEMBLY (WITHOUT ARCTIC PACKAGE)
FIGURE 3-3. DEUTZ D2011 ENGINE ASSEMBLY (WITHOUT ARCTIC PACKAGE)
FIGURE 3-4. DEUTZ D2011 ENGINE INSTALLATION (WITH ARCTIC PACKAGE)
FIGURE 3-5. DEUTZ D2011 ENGINE AND PUMP SUB-ASSEMBLY (WITH ARCTIC PACKAGE)
FIGURE 3-6. DEUTZ D2011 ENGINE ASSEMBLY (WITH ARCTIC PACKAGE)
FIGURE 3-7. DEUTZ D2011 ENGINE COMPONENTS
FIGURE 3-8. DEUTZ D2.9L4 ENGINE INSTALLATION (WITHOUT ARCTIC PACKAGE)
FIGURE 3-9. DEUTZ D2.9L4 ENGINE AND PUMP SUB-ASSEMBLY (WITHOUT ARCTIC PACKAGE)
FIGURE 3-10. DEUTZ D2.9L4 ENGINE ASSEMBLY (WITHOUT ARCTIC PACKAGE)
FIGURE 3-11. DEUTZ D2.9L4 ENGINE INSTALLATION (WITH ARCTIC PACKAGE)
FIGURE 3-12. DEUTZ D2.9L4 ENGINE AND PUMP SUB-ASSEMBLY (WITH ARCTIC PACKAGE)
FIGURE 3-13. DEUTZ D2.9L4 ENGINE ASSEMBLY (WITH ARCTIC PACKAGE)
FIGURE 3-14. DEUTZ D2.9L4 ENGINE COMPONENTS
FIGURE 3-15. DEUTZ D2.9L4 (STAGE V) ENGINE INSTALLATION
FIGURE 3-16. DEUTZ D2.9L4 (STAGE V) ENGINE AND PUMP SUB-ASSEMBLY
FIGURE 3-17. DEUTZ D2.9L4 (STAGE V) ENGINE ASSEMBLY
FIGURE 3-18. ENGINE COMPONENTS – DEUTZ D2.9L4 (STAGE V) ENGINE (WITHOUT ARCTIC PACKAGE) (CE & UK CA SPECS)
FIGURE 3-19. DEUTZ D2.9L4 (STAGE V) ENGINE COMPONENTS
FIGURE 3-20. FUEL PUMP/FILTER BRACKET ASSEMBLY (DEUTZ TD2.9L4 ENGINES)
FIGURE 3-21. FUEL PUMP/FILTER BRACKET ASSEMBLY (DEUTZ D2.9L4 (STAGE V) ENGINES)
FIGURE 3-22. QUICKFIT OIL DRAIN INSTALLATION (DEUTZ D2.9L4 ENGINES)
FIGURE 3-23. BREATHER HEATER INST (DEUTZ D2.9L4 ENGINES)
FIGURE 3-24. ENGINE MOUNT (WITH GENERATOR) – DEUTZ D2.9L4 (STAGE V) ENGINE
FIGURE 3-25. ENGINE MOUNT (WITHOUT GENERATOR) – DEUTZ D2.9L4 (STAGE V) ENGINE
FIGURE 3-26. KUBOTA ENGINE INSTALLATION (WITHOUT ARCTIC PACKAGE)
FIGURE 3-27. KUBOTA ENGINE AND PUMP SUB-ASSEMBLY (WITHOUT ARCTIC PACKAGE)
FIGURE 3-28. KUBOTA ENGINE ASSEMBLY (WITHOUT ARCTIC PACKAGE)
FIGURE 3-29. KUBOTA ENGINE INSTALLATION (WITH ARCTIC PACKAGE)
FIGURE 3-30. KUBOTA ENGINE AND PUMP SUB-ASSEMBLY (WITH ARCTIC PACKAGE)
FIGURE 3-31. KUBOTA ENGINE ASSEMBLY (WITH ARCTIC PACKAGE)
FIGURE 3-32. KUBOTA ENGINE COMPONENTS
FIGURE 3-33. PUMP COUPING KIT (DEUTZ ENGINES)
FIGURE 3-34. PUMP COUPING KIT (KUBOTA ENGINES)
FIGURE 3-35. PISTON PUMP ASSEMBLY
FIGURE 3-36. SPARK ARRESTOR MUFFLER INSTALLATION – DEUTZ D2011 STAGE 5 ENGINES
FIGURE 3-37. ENGINE HOOD BAFFLE INSTALLATION – DEUTZ ENGINES WITH ABS HOODS
FIGURE 3-38. ENGINE HOOD BAFFLE INSTALLATION – DEUTZ ENGINES WITH STEEL HOODS
FIGURE 3-39. ENGINE HOOD BAFFLE INSTALLATION – KUBOTA ENGINES
FIGURE 3-40. ENGINE TRAY JACK INSTALLATION
FIGURE 3-41. 2500W/110V/60HZ GENERATOR INSTALLATION – DEUTZ D2011 ENGINES
FIGURE 3-42. 2500W/110V/60HZ GENERATOR INSTALLATION – DEUTZ D2.9L4 ENGINES
FIGURE 3-43. 2500W/110V/60HZ GENERATOR INSTALLATION – KUBOTA ENGINES
FIGURE 3-44. 4000W/50HZ GENERATOR INSTALLATION – DEUTZ D2011 ENGINES
FIGURE 3-45. 4000W/60HZ GENERATOR INSTALLATION – DEUTZ D2011 ENGINES
FIGURE 3-46. 4000W/60HZ GENERATOR INSTALLATION – DEUTZ D2.9L4 ENGINES
FIGURE 3-47. 4000W/50HZ GENERATOR INSTALLATION (DEUTZ D2.9L4 (STAGE V) ENGINES)
FIGURE 3-48. 7500W/50HZ SKYPOWER GENERATOR INSTALLATION – DEUTZ D2011 ENGINES
FIGURE 3-49. 7500W/60HZ SKYPOWER GENERATOR INSTALLATION – DEUTZ D2011 ENGINES
FIGURE 3-50. 7500W/60HZ SKYPOWER GENERATOR INSTALLATION – DEUTZ D2.9L4 ENGINES
FIGURE 3-51. 7500W/60HZ SKYPOWER GENERATOR INSTALLATION – KUBOTA ENGINES
FIGURE 3-52. 7500W/50HZ SKYPOWER GENERATOR INSTALLATION (DEUTZ D2.9L4 (STAGE V) ENGINES)
SECTION 4 – BOOM
FIGURE 4-1. BOOM INSTALLATION (400S HC3)
FIGURE 4-2. BOOM INSTALLATION (460SJ HC3)
FIGURE 4-3. MAIN BOOM ASSEMBLY (400S HC3)
FIGURE 4-4. MAIN BOOM ASSEMBLY (460SJ HC3)
FIGURE 4-5. JIB BOOM ASSEMBLY (460SJ HC3)
FIGURE 4-6. ROTATOR ASSEMBLY (400S HC3)
FIGURE 4-7. ROTATOR ASSEMBLY (460SJ HC3)
FIGURE 4-8. SUPPORT, PLATFORM INSTALLATION
FIGURE 4-9. POWER TRACK INSTALLATION (400S HC3)
FIGURE 4-10. POWER TRACK INSTALLATION (460SJ HC3)
FIGURE 4-11. CAPACITY SWITCH INSTALLATION (400S HC3)
FIGURE 4-12. CAPACITY SWITCH INSTALLATION (460SJ HC3)
FIGURE 4-13. TRANSPORT POSITION SWITCH INSTALLATION
SECTION 5 – PLATFORM
FIGURE 5-1. PLATFORM ASSEMBLY WITH DROP-BAR – 30IN X 3FT (76CM X .91M)
FIGURE 5-2. PLATFORM ASSEMBLY WITH DROP-BAR – 30IN X 5FT (76CM X 1.52M)
FIGURE 5-3. PLATFORM ASSEMBLY WITH DROP-BAR – 36IN X 6FT (91.5CM X 1.83M)
FIGURE 5-4. PLATFORM ASSEMBLY WITH DROP-BAR – 36IN X 8FT (91.5CM X 2.44M)
FIGURE 5-5. PLATFORM ASSEMBLY WITH GATE – 30IN X 5FT (76CM X 1.52M)
FIGURE 5-6. PLATFORM ASSEMBLY WITH GATE- 36IN X 6FT (91.5CM X 1.83M)
FIGURE 5-7. PLATFORM ASSEMBLY WITH GATE – 36IN X 8FT (91.5CM X 2.44M)
FIGURE 5-8. PLATFORM ASSEMBLY WITH FALL ARREST – 36IN X 6FT (91.5CM X 1.83M)
FIGURE 5-9. PLATFORM ASSEMBLY WITH TRI-ENTRY (1 GATE / 2 DROP BARS) – 36IN X 6FT (91.5CM X 1.83M)
FIGURE 5-10. PLATFORM ASSEMBLY WITH TRI-ENTRY (1 GATE/2 DROP BARS) – 36IN X 8FT (91.5CM X 2.44M)
FIGURE 5-11. PLATFORM ASSEMBLY WITH TRI-ENTRY (3 DROP BARS) – 36IN X 6FT (91.5CM X 1.83M)
FIGURE 5-12. PLATFORM ASSEMBLY WITH TRI-ENTRY (3 DROP BARS) – 36IN X 8FT (91.5CM X 2.44M)
FIGURE 5-13. CONSOLE BOX ASSEMBLY WITH FOOTSWITCH
FIGURE 5-14. FOOTSWITCH ASSEMBLY
FIGURE 5-15. CONTROLLER ASSEMBLY- DRIVE/STEER
FIGURE 5-16. CONTROLLER ASSEMBLY – LIFT/SWING
FIGURE 5-17. FALL ARREST (BOLT-ON) INSTALLATION – 30IN PLATFORM
FIGURE 5-18. FALL ARREST (BOLT-ON) INSTALLATION – 72IN STANDARD PLATFORM
FIGURE 5-19. FALL ARREST (BOLT-ON) INSTALLATION – 72IN TRI-ENTRY PLATFORM
FIGURE 5-20. FALL ARREST (BOLT-ON) INSTALLATION – 96IN PLATFORM
FIGURE 5-21. LIGHT PANEL INSTALLATION
FIGURE 5-22. PLATFORM POWER – USB
FIGURE 5-23. SKYEYE INSTALLATION
FIGURE 5-24. SKYGLAZIER INSTALLATION (ANSI, ANSI EXPORT, CE & CSA SPECS) (400S HC3)
FIGURE 5-25. SKYGLAZIER INSTALLATION (ANSI, AUSTRALIAN & CSA SPECS) (460SJ HC3)
FIGURE 5-26. SKYGUARD BAR INSTALLATION
FIGURE 5-27. SKYLINE INSTALLATION
FIGURE 5-28. SKYWELDER INSTALLATION (50HZ)
FIGURE 5-29. SKYWELDER INSTALLATION (60HZ)
FIGURE 5-30. SKYWELDER PREP PACKAGE (60HZ) (MACHINES WITH SN STARTING WITH 03 ONLY
FIGURE 5-31. SOFT TOUCH SYSTEM INSTALLATION – 6FT/1.83M FALL ARREST PLATFORM (MACHINES WITH SN STARTING WITH 03 ONLY)
FIGURE 5-32. SOFT TOUCH SYSTEM INSTALLATION – 8FT/2.44M PLATFORM (MACHINES WITH SN STARTING WITH 03 ONLY
FIGURE 5-33. STORAGE TRAY INSTALLATION – CENTER
FIGURE 5-34. WELDER ASSEMBLY
SECTION 6 – CYLINDER
FIGURE 6-1. AXLE LOCKOUT CYLINDER ASSEMBLY
FIGURE 6-2. LEVEL CYLINDER ASSEMBLY – PLATFORM SLAVE (400S HC3)
FIGURE 6-3. LEVEL CYLINDER ASSEMBLY – PLATFORM SLAVE (460SJ HC3)
FIGURE 6-4. LIFT CYLINDER ASSEMBLY – JIB (460SJ HC3)
FIGURE 6-5. LIFT CYLINDER ASSEMBLY – BOOM (400S HC3)
FIGURE 6-6. LIFT CYLINDER ASSEMBLY – BOOM (460SJ HC3)
FIGURE 6-7. MASTER CYLINDER ASSEMBLY (400S HC3)
FIGURE 6-8. MASTER CYLINDER ASSEMBLY (460SJ HC3)
FIGURE 6-9. STEER CYLINDER ASSEMBLY
FIGURE 6-10. TELESCOPE CYLINDER ASSEMBLY (400S HC3)
FIGURE 6-11. TELESCOPE CYLINDER ASSEMBLY (460SJ HC3)
SECTION 7 – HYDRAULIC
FIGURE 7-1. HYDRAULIC DIAGRAM (400S HC3)
FIGURE 7-2. HYDRAULIC DIAGRAM (460SJ HC3)
SECTION 8 – ELECTRICAL
FIGURE 8-1. AC BOX AT PLATFORM INSTALLATION – 110V GFI (MACHINES WITH 2500W GENERATOR/NO GENERATOR OPTIONS) (ANSI AND CSA SPECS)
FIGURE 8-2. AC BOX AT PLATFORM INSTALLATION – CUSTOMER SUPPLIED RECEPTACLE (ANSI EXPORT, CE, CHINA & UK CA SPECS)
FIGURE 8-3. AC BOX AT PLATFORM INSTALLATION – 110V IEC YELLOW (CE & UK CA SPECS) (2500W AND 7500W SKYPOWER GENERATORS)
FIGURE 8-4. AC BOX AT PLATFORM INSTALLATION – 110V IEC YELLOW (CE & UK CA SPECS) (4000W GENERATOR)
FIGURE 8-5. AC BOX AT PLATFORM INSTALLATION – 220V IEC BLUE (CE & UK CA SPECS) (2500W AND 7500W SKYPOWER GENERATORS)
FIGURE 8-6. AC BOX AT PLATFORM INSTALLATION – 220V IEC BLUE (CE & UK CA SPECS) (4000W GENERATOR)
FIGURE 8-7. AC BOX AT PLATFORM INSTALLATION – 220V CEE7 POST GROUND (CE & UK CA SPECS) (WITHOUT GENERATOR)
FIGURE 8-8. AC BOX AT PLATFORM INSTALLATION – 220V CEE7 POST GROUND (CE & UK CA SPECS) (4000W GENERATOR)
FIGURE 8-9. AC BOX AT PLATFORM INSTALLATION – 220V CEE7 SIDE GROUND (CE & UK CA SPECS) (WITHOUT GENERATOR)
FIGURE 8-10. AC BOX AT PLATFORM INSTALLATION – 220V CEE7 SIDE GROUND (CE & UK CA SPECS) (4000W GENERATOR)
FIGURE 8-11. AC BOX AT PLATFORM INSTALLATION – 220V AFSINT 107 (CE & UK CA SPECS) (WITHOUT GENERATOR)
FIGURE 8-12. AC BOX AT PLATFORM INSTALLATION – 220V AFSINT 107 (CE & UK CA SPECS) (4000W GENERATOR)
FIGURE 8-13. AC BOX AT PLATFORM INSTALLATION – 240V GFCI RECEPTACLE (ANSI, ANSI EXPORT AND CSA SPECS WITH 4000W SKYPOWER GENERATOR)
FIGURE 8-14. BATTERY DISCONNECT INSTALLATION
FIGURE 8-15. BEACON HARNESS
FIGURE 8-16. BOOM HARNESS (400S HC3)
FIGURE 8-17. BOOM HARNESS (460SJ HC3)
FIGURE 8-18. BREAKER BOX INSTALLATION – 110V/220V WITH 1 BREAKER (CE & UK CA SPECS)
FIGURE 8-19. BREAKER BOX INSTALLATION – 110V/220V WITH 3 BREAKERS (CE & UK CA SPECS)
FIGURE 8-20. BREAKER BOX KIT – 1 DOUBLE BREAKER (CE & UK CA SPECS)
FIGURE 8-21. BREAKER BOX KIT – 1 BREAKER (CE & UK CA SPECS)
FIGURE 8-22. BREAKER BOX KIT – 3 BREAKERS (CE & UK CA SPECS)
FIGURE 8-23. CABLES AND CLAMPS INSTALLATION – WITH 2500W GENERATOR OR NO GENERATOR (400S HC3)
FIGURE 8-24. CABLES AND CLAMPS INSTALLATION – WITH 4000W/50HZ GENERATOR (400S HC3)
FIGURE 8-25. CABLES AND CLAMPS INSTALLATION – WITH 4000W/60HZ GENERATOR (400S HC3)
FIGURE 8-26. CABLES AND CLAMPS INSTALLATION – WITH 7500W GENERATOR (400S HC3)
FIGURE 8-27. CABLES AND CLAMPS INSTALLATION – WITH 2500W GENERATOR OR NO GENERATOR (460SJ HC3)
FIGURE 8-28. CABLES AND CLAMPS INSTALLATION – WITH 4000W/50HZ GENERATOR (460SJ HC3)
FIGURE 8-29. CABLES AND CLAMPS INSTALLATION – WITH 4000W/60HZ GENERATOR (460SJ HC3)
FIGURE 8-30. CABLES AND CLAMPS INSTALLATION – WITH 7500W GENERATOR (460SJ HC3)
FIGURE 8-31. CAPACITY SWITCH HARNESS (400S HC3)
FIGURE 8-32. CAPACITY SWITCH HARNESS (460SJ HC3)
FIGURE 8-33. CLEARSKY 3-WIRE TELEMATICS INSTALLATION (ALL SPECS EXCEPT CHINA SPECS)
FIGURE 8-34. CLEARSKY 3G CANBUS TELEMATICS INSTALLATION (ANSI EXPORT, CE, JAPANESE & UK CA SPECS)
FIGURE 8-35. CLEARSKY 3G CANBUS TELEMATICS INSTALLATION (AUSTRALIAN SPECS)
FIGURE 8-36. CLEARSKY 4G CANBUS TELEMATICS INSTALLATION (ALL SPECS EXCEPT CHINA SPECS)
FIGURE 8-37. CLEARSKY 4G CANBUS TELEMATICS INSTALLATION (CHINA SPECS)
FIGURE 8-38. CLEARSKY CS550 BEACON INSTALLATION (WITH METAL HOOD)
FIGURE 8-39. CLEARSKY CS550 BEACON INSTALLATION (WITH PLASTIC HOOD)
FIGURE 8-40. CLEARSKY HARNESS – 3-WIRE TELEMATICS
FIGURE 8-41. CLEARSKY HARNESS – CANBUS TELEMATICS
FIGURE 8-42. ENGINE HARNESS ASSEMBLY (DEUTZ D2011)
FIGURE 8-43. ENGINE HARNESS – DEUTZ D2.9L4
FIGURE 8-44. ENGINE HARNESS – DEUTZ D2.9L4 (STAGE V) ENGINE
FIGURE 8-45. ENGINE HARNESS ASSEMBLY (KUBOTA)
FIGURE 8-46. FUEL HARNESS (DEUTZ D2.9L4 ENGINES)
FIGURE 8-47. FUEL HARNESS – DEUTZ D2.9L4 (STAGE V) ENGINE
FIGURE 8-48. FUEL HARNESS (KUBOTA ENGINES)
FIGURE 8-49. GENERATOR HARNESS – 2500W GENERATOR
FIGURE 8-50. GENERATOR HARNESS – 4000W GENERATOR (CONTROL BOX TO GENERATOR) (DEUTZ ENGINES)
FIGURE 8-51. GENERATOR HARNESS – 7500W GENERATOR (CONTROL BOX TO GENERATOR)
FIGURE 8-52. GROUND CONTROL BOX HARNESS
FIGURE 8-53. HIGH CAPACITY HARNESS (460SJ HC3)
FIGURE 8-54. TURNTABLE HARNESS
FIGURE 8-55. VALVE HARNESS – MAIN VALVE
FIGURE 8-56. PLATFORM CONSOLE BOX HARNESS
FIGURE 8-57. RECEPTACLE BOX KIT – 110V IEC YELLOW (CE & UK CA SPEC)
FIGURE 8-58. RECEPTACLE BOX KIT – 220V IEC BLUE (CE & UK CA SPEC)
FIGURE 8-59. RECEPTACLE BOX KIT – 220V CEE7 POST GROUND (CE & UK CA SPEC)
FIGURE 8-60. RECEPTACLE BOX KIT – 220V CEE7 SIDE GROUND (CE & UK CA SPEC)
FIGURE 8-61. RECEPTACLE BOX KIT – 220V AFSINT 107 (CE & UK CA SPEC)
FIGURE 8-62. RECEPTACLE/BREAKER BOX ASSEMBLY – 240V (4000W AND 7500W SKYPOWER GENERATORS) (ANSI, ANSI EXPORT AND CSA SPECS)
FIGURE 8-63. SKYEYE EMITTER HARNESS
FIGURE 8-64. SKYEYE INTERMEDIATE HARNESS
FIGURE 8-65. SKYEYE RECEIVER HARNESS
FIGURE 8-66. SKYGUARD HARNESS
FIGURE 8-67. SKYGUARD INTERFACE HARNESS
FIGURE 8-68. SKYLINE HARNESS
FIGURE 8-69. STROBE LIGHT HARNESS (BLUE AND RED STROBE LIGHTS)
FIGURE 8-70. TELESCOPE IN PROXIMITY SENSORS HARNESS (400S HC3)
FIGURE 8-71. TELESCOPE IN PROXIMITY SENSORS HARNESS (460SJ HC3)
FIGURE 8-72. TELESCOPE OUT PROXIMITY SENSORS HARNESS
SECTION 9 – DECALS
FIGURE 9-1. DECAL INSTALLATION – ANSI SPECS (DIESEL MACHINES)
FIGURE 9-2. DECAL INSTALLATION – ANSI SPECS (GAS MACHINES)
FIGURE 9-3. DECAL INSTALLATION – AUSTRALIAN SPECS
FIGURE 9-4. DECAL INSTALLATION – BRAZIL SPECS
FIGURE 9-5. DECAL INSTALLATION – CE SPECS
FIGURE 9-6. DECAL INSTALLATION – CHINESE SPECS
FIGURE 9-7. DECAL INSTALLATION – CSA SPECS (DIESEL MACHINES)
FIGURE 9-8. DECAL INSTALLATION – CSA SPECS (GAS MACHINES)
FIGURE 9-9. DECAL INSTALLATION – JAPANESE SPECS
FIGURE 9-10. DECAL INSTALLATION – KOREAN SPECS
FIGURE 9-11. DECAL INSTALLATION – LATIN AMERICAN SPECS
FIGURE 9-12. DECAL INSTALLATION – OPTIONS
FIGURE 9-13. DECAL INSTALLATION – SKYWELDER (50HZ)
FIGURE 9-14. DECAL INSTALLATION – SKYWELDER (60HZ)
SECTION 10 – RECOMMENDED SERVICE PARTS STOCK
FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK
SECTION 11 – SPECIAL OPTIONS
FIGURE 11-1. SPECIAL OPTIONS
PART NUMBER INDEX





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