JLG 400S 460SJ Boom Lift Parts Manual 31219193 PDF

JLG 400S 460SJ Boom Lift Parts Manual 31219193 PDF

Size: 55.13 MB
Language: English
Make: JLG
Machine: Boom Lift
Document: Parts Manual
Model: JLG 400S 460SJ
Part Number: 31219193
Publication Date: 2024
Page: 708 Pages

Detail Contents:
SECTION 1 – FRAME

• FIGURE 1-1. AXLE INSTALLATION
  FIGURE 1-2. STEER INSTALLATION WITHOUT TOW PACKAGE
  FIGURE 1-3. STEER INSTALLATION WITH TOW PACKAGE
  FIGURE 1-4. WHEEL DRIVE INSTALLATION (2WD)
  FIGURE 1-5. WHEEL DRIVE INSTALLATION (4WD)
  FIGURE 1-6. DRIVE HUB AND BRAKE ASSEMBLY – REAR
  FIGURE 1-7. DRIVE HUB ASSEMBLY – FRONT
  FIGURE 1-8. HUB – SPINDLE ASSEMBLY (2WD)
  FIGURE 1-9. DRIVE MOTOR ASSEMBLY (2WD)
  FIGURE 1-10. DRIVE MOTOR ASSEMBLY (4WD)
  FIGURE 1-11. TRACTION VALVE ASSEMBLY (2WD)
  FIGURE 1-12. TRACTION VALVE ASSEMBLY (4WD)
  FIGURE 1-13. TIRE AND WHEEL INSTALLATION – 12 X 16.5 FOAM FILLED (AVAILABLE ON ALL SPECS)
  FIGURE 1-14. TIRE AND WHEEL INSTALLATION – 12 X 16.5 FF NON-MARKING (AVAILABLE ON ALL SPECS)
  FIGURE 1-15. TIRE AND WHEEL INSTALLATION – 14 X 17.5 FOAM FILLED (AVAILABLE ON ALL SPECS)
  FIGURE 1-16. TIRE AND WHEEL INSTALLATION – 33/16LL X 16.1 FOAM FILLED TURF (ANSI AND ANSI EXPORT SPECS)
  FIGURE 1-17. TOW BAR INSTALLATION
  FIGURE 1-18. TOW BAR ASSEMBLY
  FIGURE 1-19. FRAME SHIELD INSTALLATION – WITHOUT TOW BAR
  FIGURE 1-20. FRAME SHIELD INSTALLATION – WITH TOW BAR
  FIGURE 1-21. LP TANK BRACKETS INSTALLATION

SECTION 2 – TURNTABLE

• FIGURE 2-1. CONTROL VALVES INSTALLATION (400S)
  FIGURE 2-2. CONTROL VALVES INSTALLATION (460SJ)
  FIGURE 2-3. MAIN VALVE ASSEMBLY (400S)
  FIGURE 2-4. MAIN VALVE ASSEMBLY (460SJ)
  FIGURE 2-5. AXLE VALVE ASSEMBLY
  FIGURE 2-6. AUXILIARY PUMP AND BATTERY WITH DISCONNECT SWITCH INSTALLATION
  FIGURE 2-7. AUXILIARY PUMP AND BATTERY INSTALLATION
  FIGURE 2-8. AUXILIARY PUMP ASSEMBLY
  FIGURE 2-9. SWING DRIVE INSTALLATION
  FIGURE 2-10. SWING HUB/MOTOR ASSEMBLY
  FIGURE 2-11. TURNTABLE BEARING INSTALLATION
  FIGURE 2-12. BEARING LUBE INSTALLATION
  FIGURE 2-13. TURNTABLE LOCK INSTALLATION
  FIGURE 2-14. TURNTABLE COVERS INSTALLATION
  FIGURE 2-15. ROTARY COUPLING INSTALLATION
  FIGURE 2-16. TANKS INSTALLATION – DIESEL MACHINES
  FIGURE 2-17. TANKS INSTALLATION – GAS MACHINES
  FIGURE 2-18. HYDRAULIC TANK ASSEMBLY
  FIGURE 2-19. ELECTRICAL INSTALLATION (400S)
  FIGURE 2-20. ELECTRICAL INSTALLATION (460SJ)
  FIGURE 2-21. ELECTRICAL INSTALLATION – WITH DEUTZ (STAGE V) (460SJ)
  FIGURE 2-22. ELECTRICAL PANEL ASSEMBLY (WITH GROUND CONTROL MODULE 1001170094)
  FIGURE 2-23. ELECTRICAL PANEL ASSEMBLY (WITH GROUND CONTROL MODULE 1001280340)
  FIGURE 2-24. GROUND CONTROL ASSEMBLY (400S)
  FIGURE 2-25. GROUND CONTROL ASSEMBLY (460SJ)
  FIGURE 2-26. GROUND CONTROL ASSEMBLY – DEUTZ (STAGE V) (CE & UK CA SPECS) (460SJ)
  FIGURE 2-27. GROUND CONTROL MOUNTING (400S)
  FIGURE 2-28. GROUND CONTROL MOUNTING (460SJ)
  FIGURE 2-29. GROUND CONTROL MOUNTING – DEUTZ (STAGE V) (CE & UK CA SPECS) (460SJ)
  FIGURE 2-30. GROUND CONTROL DECAL AND KEYSWITCH INSTALLATION (ALL SPECS EXCEPT AUSTRALIAN, CE & UK CA SPECS) (400S)
  FIGURE 2-31. GROUND CONTROL DECAL AND KEYSWITCH INSTALLATION (ALL SPECS EXCEPT CE & UK CA SPEC) (460SJ)
  FIGURE 2-32. GROUND CONTROL DECAL AND KEYSWITCH INSTALLATION (CE(LRC) & UK CA SPEC) (460SJ)
  FIGURE 2-33. GROUND CONTROL DECAL AND KEYSWITCH INSTALLATION (STAGE V) (CE & UK CA SPECS) (460SJ)
  FIGURE 2-34. LIGHT PANEL INSTALLATION
  FIGURE 2-35. BEACON LIGHT INSTALLATION – AMBER
  FIGURE 2-36. BEACON LIGHT INSTALLATION – BLUE
  FIGURE 2-37. BEACON LIGHT INSTALLATION – RED
  FIGURE 2-38. WHITE NOISE ALARM INSTALLATION (AMBIENT)
  FIGURE 2-39. WHITE NOISE ALARM INSTALLATION (CONSTANT)
  FIGURE 2-40. HOOD INSTALLATION – ABS (DEUTZ & GM ENGINES)
  FIGURE 2-41. HOOD INSTALLATION – ABS (KUBOTA ENGINES)
  FIGURE 2-42. HOOD INSTALLATION – STEEL
  FIGURE 2-43. ABS HOOD ASSEMBLY – ENGINE SIDE
  FIGURE 2-44. ABS HOOD ASSEMBLY – ENGINE SIDE (CE & UK CA SPEC)
  FIGURE 2-45. ABS HOOD ASSEMBLY – TANK SIDE
  FIGURE 2-46. ABS HOOD ASSEMBLY – TANK SIDE (CE & UK CA SPEC)
  FIGURE 2-47. STEEL HOOD ASSEMBLY – ENGINE SIDE
  FIGURE 2-48. STEEL HOOD ASSEMBLY – TANK SIDE
  FIGURE 2-49. SOUND REDUCTION INSTALLATION – KUBOTA ENGINE MACHINES WITH STEEL HOODS

SECTION 3 – ENGINE

• FIGURE 3-1. ENGINE INSTALLATION – DEUTZ D2011 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSI EXPORT(LRC), AUSTRALIAN, CE(LRC), CHINA & UK CA SPECS)
  FIGURE 3-2. ENGINE AND PUMP SUB-ASSEMBLY – DEUTZ D2011 (WITHOUT ARCTIC PACKAGE) (AUSTRALIAN AND CHINA SPECS)
  FIGURE 3-3. ENGINE ASSEMBLY – DEUTZ D2011 ENGINE (WITHOUT ARCTIC PACKAGE) (AUSTRALIAN AND CHINA SPECS)
  FIGURE 3-4. ENGINE INSTALLATION – DEUTZ D2011 ENGINE (WITH ARCTIC PACKAGE) (ANSI EXPORT(LRC), AUSTRALIAN, CE(LRC), CHINA & UK CA SPECS)
  FIGURE 3-5. ENGINE AND PUMP SUB-ASSEMBLY – DEUTZ D2011 (WITH ARCTIC PACKAGE) (ANSI EXPORT AND CHINA SPECS)
  FIGURE 3-6. ENGINE ASSEMBLY – DEUTZ D2011 ENGINE (WITH ARCTIC PACKAGE) (ANSI EXPORT AND CHINA SPECS)
  FIGURE 3-7. ENGINE COMPONENTS – DEUTZ D2011
  FIGURE 3-8. ENGINE INSTALLATION – DEUTZ D2.9L4 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSI, ANSI EXPORT(HRC), CSA AND JAPANESE SPECS)
  FIGURE 3-9. ENGINE AND PUMP SUB-ASSEMBLY – DEUTZ D2.9L4 (WITHOUT ARCTIC PACKAGE) (ANSI, ANSI EXPORT AND CSA SPECS)
  FIGURE 3-10. ENGINE ASSEMBLY – DEUTZ D2.9L4 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSI, ANSI EXPORT AND CSA SPECS)
  FIGURE 3-11. ENGINE INSTALLATION – DEUTZ D2.9L4 ENGINE (WITH ARCTIC PACKAGE) (ANSI AND CSA SPECS)
  FIGURE 3-12. ENGINE AND PUMP SUB-ASSEMBLY – DEUTZ D2.9L4 (WITH ARCTIC PACKAGE) (ANSI, ANSI EXPORT AND CSA SPECS)
  FIGURE 3-13. ENGINE ASSEMBLY – DEUTZ D2.9L4 ENGINE (WITH ARCTIC PACKAGE) (ANSI, ANSI EXPORT AND CSA SPECS)
  FIGURE 3-14. ENGINE COMPONENTS – DEUTZ D2.9L4 ENGINE (ANSI, ANSI EXPORT AND CSA SPECS)
  FIGURE 3-15. ENGINE INSTALLATION – DEUTZ D2.9L4 ENGINE (STAGE V) (CE & UK CA SPECS)
  FIGURE 3-16. ENGINE AND PUMP SUB-ASSEMBLY – DEUTZ D2.9L4 ENGINE (STAGE V) (CE & UK CA SPECS)
  FIGURE 3-17. ENGINE ASSEMBLY – DEUTZ D2.9L4 ENGINE (STAGE V) (CE & UK CA SPECS)
  FIGURE 3-18. ENGINE COMPONENTS – DEUTZ D2.9L4 ENGINE (STAGE V) (CE & UK CA SPECS)
  FIGURE 3-19. BREATHER HEATER INSTALLATION – DEUTZ D2.9L4 ENGINE WITH ARCTIC PACKAGE
  FIGURE 3-20. BRACKET ASSEMBLY – FUEL PUMP AND FILTER (DEUTZ D2.9L4 ENGINE)
  FIGURE 3-21. BRACKET ASSEMBLY – FUEL PUMP AND FILTER (DEUTZ D2.9L4 ENGINE) (STAGE V)
  FIGURE 3-22. ENGINE INSTALLATION – DEUTZ D2.9L4 ENGINE (CHINA IV)
  FIGURE 3-23. ENGINE INSTALLATION – DEUTZ D2.9L4 ENGINE (CHINA IV)
  FIGURE 3-24. ENGINE AND PUMP SUB-ASSEMBLY – DEUTZ D2.9L4 ENGINE (CHINA IV)
  FIGURE 3-25. DEUTZ D2.9L4 ENGINE ASSEMBLY (CHINA IV)
  FIGURE 3-26. DEUTZ D2.9L4 ENGINE ASSEMBLY (CHINA IV)
  FIGURE 3-27. DUETZ D2.9L4 ENGINE COMPONENTS (CHINA IV)
  FIGURE 3-28. PUMP COUPLING KIT (DEUTZ ENGINES)
  FIGURE 3-29. ENGINE INSTALLATION – KUBOTA ENGINE (WITHOUT ARCTIC PACKAGE)
  FIGURE 3-30. ENGINE AND PUMP SUB-ASSEMBLY – KUBOTA ENGINE (WITHOUT ARCTIC PACKAGE)
  FIGURE 3-31. ENGINE ASSEMBLY – KUBOTA ENGINE (WITHOUT ARCTIC PACKAGE)
  FIGURE 3-32. ENGINE INSTALLATION – KUBOTA ENGINE (WITH ARCTIC PACKAGE)
  FIGURE 3-33. ENGINE AND PUMP SUB-ASSEMBLY – KUBOTA ENGINE (WITH ARCTIC PACKAGE)
  FIGURE 3-34. ENGINE ASSEMBLY – KUBOTA ENGINE (WITH ARCTIC PACKAGE)
  FIGURE 3-35. ENGINE COMPONENTS – KUBOTA
  FIGURE 3-36. PUMP COUPLING KIT – KUBOTA ENGINE
  FIGURE 3-37. PISTON PUMP ASSEMBLY
  FIGURE 3-38. SPARK ARRESTOR INSTALLATION – DEUTZ D2011 ENGINE
  FIGURE 3-39. ENGINE BAFFLE INSTALLATION – ABS HOODS (DEUTZ & GM ENGINES)
  FIGURE 3-40. ENGINE BAFFLE INSTALLATION – ABS HOODS (KUBOTA ENGINES)
  FIGURE 3-41. ENGINE BAFFLE INSTALLATION – STEEL HOODS
  FIGURE 3-42. FUEL WATER SEPARATOR INSTALLATION – DEUTZ D2.9L4 (CHINA IV) ENGINE
  FIGURE 3-43. FUEL PUMP AND FILTER INSTALLATION – DEUTZ D2.9L4 (CHINA IV) ENGINE
  FIGURE 3-44. ENGINE MOUNT (WITH GENERATOR) – DEUTZ D2.9L4 AND DEUTZ D2.9L4 (STAGE V) ENGINES
  FIGURE 3-45. ENGINE MOUNT (WITHOUT GENERATOR) – DEUTZ D2.9L4, DEUTZ D2.9L4 (STAGE V) AND DEUTZ D2.9L4 (CHINA IV) ENGINES
  FIGURE 3-46. ENGINE TRAY JACK INSTALLATION
  FIGURE 3-47. GENERATOR INSTALLATION – 2500W/60HZ (DEUTZ D2011 ENGINE)
  FIGURE 3-48. GENERATOR INSTALLATION – 2500W/60HZ (DEUTZ D2.9L4 ENGINE)
  FIGURE 3-49. GENERATOR INSTALLATION – 2500W/60HZ (KUBOTA ENGINE)
  FIGURE 3-50. GENERATOR INSTALLATION – 4000W/50HZ (DEUTZ D2011 ENGINES)
  FIGURE 3-51. GENERATOR INSTALLATION – 4000W/60HZ (DEUTZ D2011 ENGINE)
  FIGURE 3-52. GENERATOR INSTALLATION – 4000W/60HZ (DEUTZ D2.9L4 ENGINE)
  FIGURE 3-53. GENERATOR INSTALLATION – 4000W/50HZ (DEUTZ STAGE V ENGINE)
  FIGURE 3-54. GENERATOR INSTALLATION – 7500W/50HZ (DEUTZ D2011 ENGINE)
  FIGURE 3-55. GENERATOR INSTALLATION – 7500W/60HZ (DEUTZ D2011 ENGINE)
  FIGURE 3-56. GENERATOR INSTALLATION – 7500W/60HZ (DEUTZ D2.9L4 ENGINE)
  FIGURE 3-57. GENERATOR INSTALLATION – 7500W/60HZ (KUBOTA ENGINE)

SECTION 4 – BOOM

• FIGURE 4-1. BOOM AND CYLINDERS INSTALLATION (400S)
  FIGURE 4-2. BOOM AND CYLINDERS INSTALLATION (460SJ)
  FIGURE 4-3. MAIN BOOM ASSEMBLY (400S)
  FIGURE 4-4. MAIN BOOM ASSEMBLY (460SJ)
  FIGURE 4-5. JIB BOOM ASSEMBLY (460SJ)
  FIGURE 4-6. ROTATOR ASSEMBLY (400S)
  FIGURE 4-7. ROTATOR ASSEMBLY (460SJ)
  FIGURE 4-8. POWER TRACK INSTALLATION
  FIGURE 4-9. CAPACITY SWITCH INSTALLATION
  FIGURE 4-10. TRANSPORT SWITCHES INSTALLATION
  FIGURE 4-11. PLATFORM SUPPORT INSTALLATION

SECTION 5 – PLATFORM

• FIGURE 5-1. PLATFORM ASSEMBLY – 30IN X 5FT (76.2CM X 1.52M) WITH SWING GATE
  FIGURE 5-2. PLATFORM ASSEMBLY – 36IN X 6FT (91.5CM X 1.83M) WITH SWING GATE
  FIGURE 5-3. PLATFORM ASSEMBLY – 36IN X 8FT (91.5CM X 2.44M) WITH SWING GATE
  FIGURE 5-4. PLATFORM ASSEMBLY – 30IN X 5FT (76.2CM X 1.52M) WITH DROP BAR
  FIGURE 5-5. PLATFORM ASSEMBLY – 36IN X 6FT (91.5CM X 1.83M) WITH DROP BAR
  FIGURE 5-6. PLATFORM ASSEMBLY – 36IN X 8FT (91.5CM X 2.44M) WITH DROP BAR
  FIGURE 5-7. PLATFORM ASSEMBLY – 36IN X 6FT (91.5CM X 1.83M) WITH FALL ARREST (ALL SPECS EXCEPT CE AND AUSTRALIAN SPECS)
  FIGURE 5-8. PLATFORM ASSEMBLY – 36IN X 6FT (91.5CM X 1.83M) TRI-ENTRY WITH GATE
  FIGURE 5-9. PLATFORM ASSEMBLY – 36IN X 6FT (91.5CM X 1.83M) TRI-ENTRY WITH DROPBAR
  FIGURE 5-10. PLATFORM ASSEMBLY – 36IN X 8FT (91.5CM X 2.44M) WITH TRI-ENTRY (1 GATE/2 DROP BARS)
  FIGURE 5-11. PLATFORM ASSEMBLY – 36IN X 8FT (91.5CM X 2.44M) WITH TRI-ENTRY (3 DROP BARS)
  FIGURE 5-12. PLATFORM ASSEMBLY – 30IN X 3FT (76CM X .91M) – DROP BAR ENTRY
  FIGURE 5-13. PLATFORM CONSOLE BOX INSTALLATION
  FIGURE 5-14. PLATFORM CONSOLE BOX ASSEMBLY
  FIGURE 5-15. CONTROLLER ASSEMBLY (DRIVE AND STEER)
  FIGURE 5-16. CONTROLLER ASSEMBLY (LIFT AND SWING)
  FIGURE 5-17. FOOTSWITCH ASSEMBLY
  FIGURE 5-18. LIGHT PANEL INSTALLATION
  FIGURE 5-19. FALL ARREST (BOLT-ON) INSTALLATION – 5FTX3FT PLATFORM (ALL SPECS EXCEPT CE & UK CA SPECS) (OPTIONAL)
  FIGURE 5-20. FALL ARREST (BOLT-ON) INSTALLATION – 6FTX3FT PLATFORM (ALL SPECS EXCEPT CE & UK CA SPECS) (OPTIONAL)
  FIGURE 5-21. FALL ARREST (BOLT-ON) INSTALLATION – 6FTX3FT TRI-ENTRY PLATFORM (ALL SPECS EXCEPT CE & UK CA SPECS) (OPTIONAL)
  FIGURE 5-22. FALL ARREST (BOLT-ON) INSTALLATION – 8FTX3FT PLATFORM (ALL SPECS EXCEPT CE & UK CA SPECS) (OPTIONAL)
  FIGURE 5-23. SOFT TOUCH INSTALLATION – 6FT (1.83M) FALL ARREST PLATFORM (OPTIONAL)
  FIGURE 5-24. SOFT TOUCH INSTALLATION – 8FT (2.4M) PLATFORM (OPTIONAL)
  FIGURE 5-25. SKYGUARD BAR INSTALLATION
  FIGURE 5-26. SKYEYE INSTALLATION
  FIGURE 5-27. SKYLINE INSTALLATION
  FIGURE 5-28. SKYGLAZIER INSTALLATION
  FIGURE 5-29. SKYSENSE MID TUBE SENSOR ASSEMBLY
  FIGURE 5-30. SKYSENSE OVERHEAD SENSOR ASSEMBLY
  FIGURE 5-31. SKYWELDER INSTALLATION (50HZ)
  FIGURE 5-32. SKYWELDER INSTALLATION (60HZ)
  FIGURE 5-33. SKYWELDER PREP PACKAGE (60HZ)
  FIGURE 5-34. TRAY INSTALLATION
  FIGURE 5-35. USB CHARGER INSTALLATION
  FIGURE 5-36. WELDER ASSEMBLY

SECTION 6 – CYLINDER

• FIGURE 6-1. AXLE LOCKOUT CYLINDER ASSEMBLY
  FIGURE 6-2. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY
  FIGURE 6-3. LIFT CYLINDER ASSEMBLY – MAIN BOOM
  FIGURE 6-4. LIFT CYLINDER ASSEMBLY – JIB
  FIGURE 6-5. MASTER CYLINDER ASSEMBLY
  FIGURE 6-6. STEER CYLINDER ASSEMBLY
  FIGURE 6-7. TELESCOPE CYLINDER ASSEMBLY

SECTION 7 – HYDRAULIC

• FIGURE 7-1. 2WD HYDRAULIC SYSTEM INSTALLATION (400S)
  FIGURE 7-2. 4WD HYDRAULIC SYSTEM INSTALLATION (ALL MACHINES) (400S)
  FIGURE 7-3. 2WD HYDRAULIC SYSTEM INSTALLATION (460SJ)
  FIGURE 7-4. 4WD HYDRAULIC SYSTEM INSTALLATION (ALL MACHINES) (460SJ)

SECTION 8 – ELECTRICAL

• FIGURE 8-1. AC BOX AT PLATFORM INSTALLATION – 110V (ANSI, ANSI EXPORT(HRC), CSA AND JAPANESE SPECS)
  FIGURE 8-2. AC BOX AT PLATFORM INSTALLATION – 110V IEC YELLOW (CE & UK CA SPECS WITH 4000W/50HZ GENERATOR)
  FIGURE 8-3. AC BOX AT PLATFORM – 110V IEC YELLOW (CE & UK CA SPEC WITHOUT GENERATOR)
  FIGURE 8-4. AC BOX AT PLATFORM INSTALLATION – 220V IEC BLUE (CE & UK CA SPECS WITH 4000W/50HZ GENERATOR)
  FIGURE 8-5. AC BOX AT PLATFORM – 220V IEC BLUE (CE & UK CA SPEC WITHOUT GENERATOR)
  FIGURE 8-6. AC BOX AT PLATFORM – 220V CEE7 2IN X 4IN POST GROUND (CE & UK CA SPEC WITHOUT GENERATOR)
  FIGURE 8-7. AC BOX AT PLATFORM – 220V CEE7 2IN X 4IN SIDE GROUND (CE & UK CA SPEC WITHOUT GENERATOR)
  FIGURE 8-8. AC BOX AT PLATFORM INSTALLATION – 220V CEE7 2IN X 4IN POST GROUND (CE & UK CA SPECS WITH 4000W/50HZ GENERATOR)
  FIGURE 8-9. AC BOX AT PLATFORM INSTALLATION – 220V CEE7 2IN X 4IN SIDE GROUND (CE & UK CA SPECS WITH 4000W/50HZ GENERATOR)
  FIGURE 8-10. AC BOX AT PLATFORM INSTALLATION – 220V AFSINT107 (CE & UK CA SPECS WITH 4000W/50HZ GENERATOR)
  FIGURE 8-11. AC BOX AT PLATFORM – 220V AFSINT107 (CE & UK CA SPEC WITHOUT GENERATOR)
  FIGURE 8-12. AC BOX AT PLATFORM INSTALLATION – 220V CUSTOMER SUPPLIED COMPONENTS (ALL SPECS EXCEPT CSA SPECS)
  FIGURE 8-13. AC BOX AT PLATFORM INSTALLATION – 240V (WITH 4000W GENERATOR) (ANSI, ANSI EXPORT(HRC), CSA AND JAPANESE SPECS)
  FIGURE 8-14. AC BOX AT PLATFORM INSTALLATION – 240V (WITH 7500W SKYPOWER GENERATOR) (ANSI, ANSI EXPORT(HRC), CSA AND JAPANESE SPECS)
  FIGURE 8-15. AC CABLE INSTALLATION – WITH THREE BREAKERS (CE & UK CA SPECS)
  FIGURE 8-16. BATTERY DISCONNECT SWITCH
  FIGURE 8-17. BEACON HARNESS (BLUE/RED BEACON LIGHT)
  FIGURE 8-18. BOOM HARNESS (400S)
  FIGURE 8-19. BOOM HARNESS (460SJ)
  FIGURE 8-20. BOOM CAPACITY PROXIMITY SWITCH HARNESS (400S)
  FIGURE 8-21. BOOM TELE IN PROXIMITY SWITCH HARNESS
  FIGURE 8-22. BREAKER BOX INSTALLATION – 110/220V 16AMP BREAKER (CE & UK CA SPEC)
  FIGURE 8-23. BREAKER BOX KIT – 110/220V 16AMP BREAKER (CE & UK CA SPEC)
  FIGURE 8-24. BREAKER BOX KIT – 30MA/16 AMP
  FIGURE 8-25. BREAKER BOX KIT WITH THREE BREAKERS
  FIGURE 8-26. CABLES AND CLAMPS INSTALLATION (2500W GENERATOR OR NO GENERATOR) (ALL SPECS) (400S)
  FIGURE 8-27. CABLES AND CLAMPS INSTALLATION (4000W GENERATOR 60HZ) (ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS) (400S)
  FIGURE 8-28. CABLES AND CLAMPS INSTALLATION (4000W GENERATOR 50HZ) (ANSI, ANSI EXPORT, CSA, CHINA AND JAPANESE SPECS) (400S)
  FIGURE 8-29. CABLES AND CLAMPS INSTALLATION (7500W GENERATOR) (ANSI, ANSI EXPORT, CSA, CHINA AND JAPANESE SPECS) (400S)
  FIGURE 8-30. CABLES AND CLAMPS INSTALLATION (2500W GENERATOR OR NO GENERATOR) (ALL SPECS) (460SJ)
  FIGURE 8-31. CABLES AND CLAMPS INSTALLATION (4000W GENERATOR 60HZ) (ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS) (460SJ)
  FIGURE 8-32. CABLES AND CLAMPS INSTALLATION (4000W GENERATOR 50HZ) (ALL SPECS) (460SJ)
  FIGURE 8-33. CABLES AND CLAMPS INSTALLATION (7500W GENERATOR) (ALL SPECS EXCEPT CE & UK CA SPECS) (460SJ)
  FIGURE 8-34. ENGINE HARNESS – DEUTZ D2011
  FIGURE 8-35. ENGINE HARNESS – DEUTZ D2.9L4
  FIGURE 8-36. ENGINE HARNESS – DEUTZ D2.9L4 (STAGE V) & DUETZ D2.9L4 (CHINA IV)
  FIGURE 8-37. ENGINE HARNESS – KUBOTA
  FIGURE 8-38. FUEL HARNESS – DEUTZ D2.9L4 ENGINE
  FIGURE 8-39. FUEL HARNESS – KUBOTA ENGINE
  FIGURE 8-40. GENERATOR HARNESS – 2500W
  FIGURE 8-41. GENERATOR HARNESS – 4000W
  FIGURE 8-42. GROUND CONTROL BOX HARNESS
  FIGURE 8-43. INTERFACE HARNESS – WITH 1 CELL LSS
  FIGURE 8-44. PLATFORM CONSOLE BOX HARNESS
  FIGURE 8-45. RECEPTACLE BOX KIT – 110V IEC YELLOW (CE & UK CA SPEC)
  FIGURE 8-46. RECEPTACLE BOX KIT – 220V IEC BLUE (CE & UK CA SPEC)
  FIGURE 8-47. RECEPTACLE BOX KIT – 220V CEE7 POST GROUND 2IN X 4IN (CE & UK CA SPEC)
  FIGURE 8-48. RECEPTACLE BOX KIT – 220V CEE7 SIDE GROUND 2IN X 4IN (CE & UK CA SPEC)
  FIGURE 8-49. RECEPTACLE BOX KIT – 220V AFSINT 107 (CE & UK CA SPEC)
  FIGURE 8-50. TURNTABLE HARNESS
  FIGURE 8-51. VALVE HARNESS – MAIN VALVE
  FIGURE 8-52. SKYLINE HARNESS
  FIGURE 8-53. SKYEYE INTERMEDIATE HARNESS
  FIGURE 8-54. SKYEYE RECEIVER HARNESS
  FIGURE 8-55. SKYEYE EMITTER HARNESS

SECTION 9 – DECAL

• FIGURE 9-1. DECAL INSTALLATION – ANSI, ANSI EXPORT AND CSA SPECS – ENGLISH (400S)
  FIGURE 9-2. DECAL INSTALLATION – ANSI, ANSI EXPORT AND CSA SPECS – ENGLISH (460SJ)
  FIGURE 9-3. DECAL INSTALLATION – AUSTRALIAN SPEC (460SJ)
  FIGURE 9-4. DECAL INSTALLATION – CE & UK CA SPEC (460SJ)
  FIGURE 9-5. INSTALLATION – BRAZIL SPEC (DUAL LANGUAGE – PORTUGUESE/SPANISH) (400S)
  FIGURE 9-6. DECAL INSTALLATION – BRAZIL SPEC (DUAL LANGUAGE – PORTUGUESE/SPANISH) (460SJ)
  FIGURE 9-7. DECAL INSTALLATION – CHINESE SPEC (DUAL LANGUAGE – ENGLISH/CHINESE) (400S)
  FIGURE 9-8. DECAL INSTALLATION – CHINESE SPEC (DUAL LANGUAGE – ENGLISH/CHINESE) (460SJ)
  FIGURE 9-9. DECAL INSTALLATION – CSA SPEC (DUAL LANGUAGE – ENGLISH/FRENCH) (400S)
  FIGURE 9-10. DECAL INSTALLATION – CSA SPEC (DUAL LANGUAGE – ENGLISH/FRENCH) (460SJ)
  FIGURE 9-11. DECAL INSTALLATION – JAPANESE SPEC (DUAL LANGUAGE – ENGLISH/JAPANESE) (400S)
  FIGURE 9-12. DECAL INSTALLATION – JAPANESE SPEC (DUAL LANGUAGE – ENGLISH/JAPANESE) (460SJ)
  FIGURE 9-13. DECAL INSTALLATION – KOREAN SPEC (DUAL LANGUAGE – ENGLISH/KOREAN) (400S)
  FIGURE 9-14. DECAL INSTALLATION – KOREAN SPEC (DUAL LANGUAGE – ENGLISH/KOREAN) (460SJ)
  FIGURE 9-15. DECAL INSTALLATION – LATIN AMERICAN SPEC (DUAL LANGUAGE – ENGLISH/SPANISH) (400S)
  FIGURE 9-16. DECAL INSTALLATION – LATIN AMERICAN SPEC (DUAL LANGUAGE – ENGLISH/SPANISH) (460SJ)
  FIGURE 9-17. DECAL INSTALLATION – OPTIONS
  FIGURE 9-18. SKYWELDER DECAL INSTALLATION – 50HZ
  FIGURE 9-19. SKYWELDER DECAL INSTALLATION – 60HZ

SECTION 10 – RECOMMENDED SERVICE PARTS STOCK

• FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK

SECTION 11 – SPECIAL OPTIONS/ACCESSORIES/KITS

• FIGURE 11-1. SPECIAL OPTIONS/ACCESSORIES/KITS

PART NUMBER INDEX

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