JLG 1732 8010 Telehandler Parts Manual 31211766 PDF

Size: 70.07 MB
Language: English
Make: JLG
Machine: Telehandler
Document: Parts Manual
Model: JLG 1732 8010

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Categories: Manual,Forklift Truck

Brands: JLG Forklift

Tags: JLG 1732 Parts Manual, JLG 8010 Parts Manual

Description

JLG 1732 8010 Telehandler Parts Manual 31211766 PDF

Size: 70.07 MB
Language: English
Make: JLG
Machine: Telehandler
Document: Parts Manual
Model: JLG 1732 8010
Part Number: 31211766
Publication Date: 2024
Page: 1052 Pages

Detail Contents:
SECTION 1 – FRAME AND ATTACHING PARTS

FIGURE 1-1. GROMMETS INSTALLATION
FIGURE 1-2. TANKS INSTALLATION (STANDARD)
FIGURE 1-3. TANKS INSTALLATION (TUV)
FIGURE 1-4. HYDRAULIC TANK INSTALLATION
FIGURE 1-5. HYDRAULIC TANK ASSEMBLY
FIGURE 1-6. FUEL TANK INSTALLATION (STANDARD)
FIGURE 1-7. FUEL TANK INSTALLATION (TUV)
FIGURE 1-8. FUEL TANK ASSEMBLY
FIGURE 1-9. TANK SUPPORT INSTALLATION
FIGURE 1-10. LOCKING FUEL CAP
FIGURE 1-11. PAD LOCK
FIGURE 1-12. ENGINE ENCLOSURE & HOOD INSTALLATION (1732)
FIGURE 1-13. ENGINE ENCLOSURE & HOOD INSTALLATION (8010)
FIGURE 1-14. HOOD ASSEMBLY (1732)
FIGURE 1-15. HOOD ASSEMBLY (8010)
FIGURE 1-16. ENGINE HOOD INSULATION INSTALLATION
FIGURE 1-17. ENGINE ENCLOSURE ASSEMBLY
FIGURE 1-18. COVER INSTALLATION (ULS)
FIGURE 1-19. COVER INSTALLATION (LS)
FIGURE 1-20. FRAME COVER INSTALLATION
FIGURE 1-21. FRONT LOWER COVER INSTALLATION
FIGURE 1-22. MIRROR INSTALLATION (1732)
FIGURE 1-23. MIRROR INSTALLATION (8010)
FIGURE 1-24. WHEEL CHOCK INSTALLATION
FIGURE 1-25. REFLECTORS INSTALLATION (8010)

SECTION 2 – BOOM

FIGURE 2-1. BOOM INSTALLATION
FIGURE 2-2. BOOM ASSEMBLY
FIGURE 2-3. FIRST BOOM SECTION ASSEMBLY
FIGURE 2-4. SECOND BOOM SECTION ASSEMBLY
FIGURE 2-5. COUPLER INSTALLATION (MANUAL)
FIGURE 2-6. COUPLER INSTALLATION (HYDRAULIC)
FIGURE 2-7. FRAME LEVEL CYLINDER INSTALLATION
FIGURE 2-8. MANUAL COUPLER PIN HOLDER INSTALLATION
FIGURE 2-9. BOOM BRUSHES INSTALLATION
FIGURE 2-10. BOOM PROP INSTALLATION
FIGURE 2-11. BOOM PROP BRACKET ASSEMBLY
FIGURE 2-12. BOOM ANGLE INDICATOR INSTALLATION

SECTION 3 – ATTACHMENTS

FIGURE 3-1. ATTACHMENT RECOGNITION INSTALLATION – COMPLETE
FIGURE 3-2. ATTACHMENT RECOGNITION INSTALLATION
FIGURE 3-3. ATTACHMENT RECOGNITION RECEIVER (FCC)
FIGURE 3-4. ATTACHMENT RECOGNITION RECEIVER (EU)
FIGURE 3-5. ATTACHMENT RECOGNITION ANTENNA (FCC)
FIGURE 3-6. ATTACHMENT RECOGNITION ANTENNA (EU)
FIGURE 3-7. BALE HANDLER (ROUND BALES)
FIGURE 3-8. BALE HANDLER (SQUARE BALES)
FIGURE 3-9. BASKET, PERSONNEL (1.2MX2.4M) (DOMESTIC)
FIGURE 3-10. BASKET, PERSONNEL (1.2MX2.4M) (FRENCH LANGUAGE)
FIGURE 3-11. BASKET, PERSONNEL (1.2MX2.4M) (ISO)
FIGURE 3-12. FORK MOUNTED PLATFORM
FIGURE 3-13. BASKET DOCKING STATION
FIGURE 3-14. BOOM – TRUSS (3.6TON FORK MOUNTED)
FIGURE 3-15. BOOM – TRUSS (7.6 TON)
FIGURE 3-16. BUCKET (2.6 YD³/2.0M³)
FIGURE 3-17. BUCKET (5.23 YD³)
FIGURE 3-18. BUCKET – 4 IN 1 (2.6 YD³/2.0M³)
FIGURE 3-19. BUCKET – 4 IN 1 (1.3 YD³/1.0M³)
FIGURE 3-20. BUCKET – GRAPPLE (1.7 YD³/1.3M³)
FIGURE 3-21. BUCKET – GRAPPLE (2.6 YD³/2.0M³)
FIGURE 3-22. BUCKET – FORK MOUNTED (1.0M³)
FIGURE 3-23. CARRIAGE ASSEMBLY (60IN/1524MM)
FIGURE 3-24. CARRIAGE ASSEMBLY (72IN/1829MM)
FIGURE 3-25. CARRIAGE ASSEMBLY (87IN/2290MM)
FIGURE 3-26. CARRIAGE ASSEMBLY – DUAL FORK POSITIONING CARRIAGE (72IN/1829MM)
FIGURE 3-27. CARRIAGE ASSEMBLY – DUAL FORK POSITIONING SIDE SHIFT CARRIAGE (75IN/1899MM)
FIGURE 3-28. CARRIAGE ASSEMBLY – LOG HANDLER CARRIAGE
FIGURE 3-29. CARRIAGE ASSEMBLY – PIPE HANDLER CARRIAGE
FIGURE 3-30. CARRIAGE ASSEMBLY – STEEL COIL HANDLER CARRIAGE
FIGURE 3-31. CARRIAGE ASSEMBLY – TIRE HANDLER
FIGURE 3-32. FORK – PALLET (2.25X6X48)
FIGURE 3-33. FORK – PALLET (2.25X6X60)
FIGURE 3-34. FORK – PALLET (2.25X6X72)
FIGURE 3-35. FORK – PALLET (2.25X6X96)
FIGURE 3-36. FORK RETENTION INSTALLATION
FIGURE 3-37. HOOK – CRANK (7.6 TON)
FIGURE 3-38. HOOK ATTACH – FORK MOUNTED
FIGURE 3-39. HOPPER – TRASH
FIGURE 3-40. WINCH – COUPLER MOUNTED

SECTION 4 – ENGINE AND ATTACHING PARTS

FIGURE 4-1. ENGINE POD COMPONENT INSTALLATION (ULS)
FIGURE 4-2. ENGINE POD COMPONENT INSTALLATION (MINING) (ULS)
FIGURE 4-3. ENGINE INSTALLATION (ULS)
FIGURE 4-4. ENGINE ASSEMBLY (ULS)
FIGURE 4-5. ENGINE MOUNT INSTALLATION
FIGURE 4-6. AIR INTAKE INSTALLATION (ULS)
FIGURE 4-7. AIR CLEANER INSTALLATION
FIGURE 4-8. AIR CLEANER ASSEMBLY
FIGURE 4-9. AIR INTAKE DUCT INSTALLATION
FIGURE 4-10. PRIMARY FUEL FILTER INSTALLATION (ULS)
FIGURE 4-11. REMOTE FUEL PUMP INSTALLATION
FIGURE 4-12. FUEL LINES INSTALLATION (ULS)
FIGURE 4-13. HYDROSTATIC ADAPTOR INSTALLATION
FIGURE 4-14. DUAL DRIVE SUPPORT ASSEMBLY
FIGURE 4-15. HYDROSTATIC DRIVE PUMP INSTALLATION
FIGURE 4-16. HYDROSTATIC DRIVE PUMP ASSEMBLY
FIGURE 4-17. IMPLEMENT PUMP INSTALLATION
FIGURE 4-18. IMPLEMENT PUMP ASSEMBLY
FIGURE 4-19. DEF COOLANT LINES INSTALLATION (ULS)
FIGURE 4-20. COOLING PACKAGE INSTALLATION (ULS & NO HIGH AMBIENT)
FIGURE 4-21. COOLING PACKAGE INSTALLATION (ULS ASOV)
FIGURE 4-22. RADIATOR – COOLING PACKAGE
FIGURE 4-23. RADIATOR LINES INSTALLATION (ALL EXCEPT ULS & LS ASOV)
FIGURE 4-24. RADIATOR LINES INSTALLATION (ULS & LS ASOV)
FIGURE 4-25. COOLANT LINES INSTALLATION
FIGURE 4-26. SURGE TANK INSTALLATION
FIGURE 4-27. TRANSMISION OIL COOLER LINES INSTALLATION
FIGURE 4-28. FAN GUARD INSTALLATION
FIGURE 4-29. FAN GUARD (REVERSING) INSTALLATION
FIGURE 4-30. COOLING FAN INSTALLATION
FIGURE 4-31. COOLING FAN (REVERSING) INSTALLATION
FIGURE 4-32. COOLING FAN COVER (REVERSING) INSTALLATION
FIGURE 4-33. EXHAUST INSTALLATION (ULS)
FIGURE 4-34. DEF TANK INSTALLATION
FIGURE 4-35. DEF TANK ASSEMBLY
FIGURE 4-36. DEF LINES INSTALLATION
FIGURE 4-37. DEF CONTROL MODULE INSTALLATION
FIGURE 4-38. HEATER LINES INSTALLATION (ULS)
FIGURE 4-39. A/C PUMP INSTALLATION
FIGURE 4-40. A/C LINES INSTALLATION
FIGURE 4-41. BLOCK HEATER INSTALLATION (115V) (ULS)
FIGURE 4-42. HEATED BREATHER TUBE INSTALLATION

SECTION 5 – DRIVE TRAIN

FIGURE 5-1. DRIVETRAIN INSTALLATION
FIGURE 5-2. HYDROSTATIC MOTOR INSTALLATION
FIGURE 5-3. HYDROSTATIC MOTOR ASSEMBLY
FIGURE 5-4. GEARBOX INSTALLATION
FIGURE 5-5. GEAR BOX
FIGURE 5-6. DRIVE SHAFT INSTALLATION
FIGURE 5-7. FRONT AXLE INSTALLATION
FIGURE 5-8. FRONT AXLE MOUNTING INSTALLATION
FIGURE 5-9. FRONT AXLE
FIGURE 5-10. FRONT AXLE, CENTRAL HOUSING
FIGURE 5-11. FRONT AXLE, DIFFERENTIAL
FIGURE 5-12. DIFFERENTIAL KIT
FIGURE 5-13. FRONT AXLE, HUB REDUCTION
FIGURE 5-14. FRONT AXLE, BRAKES
FIGURE 5-15. FRONT AXLE, STEERING
FIGURE 5-16. FRONT AXLE, TRUNION
FIGURE 5-17. FRONT AXLE LINES INSTALLATION
FIGURE 5-18. REAR AXLE INSTALLATION
FIGURE 5-19. REAR AXLE MOUNTING INSTALLATION
FIGURE 5-20. REAR AXLE, BRAKES
FIGURE 5-21. REAR AXLE, STEERING
FIGURE 5-22. REAR AXLE
FIGURE 5-23. REAR AXLE, CENTRAL HOUSING
FIGURE 5-24. REAR AXLE, DIFFERENTIAL
FIGURE 5-25. DIFFERENTIAL KIT
FIGURE 5-26. REAR AXLE, HUB REDUCTION
FIGURE 5-27. STEERING CASE ASSEMBLY (LH STEER LINK)
FIGURE 5-28. STEERING CASE ASSEMBLY (RH STEER LINK)
FIGURE 5-29. REAR AXLE, TRUNION
FIGURE 5-30. TRUNION KIT
FIGURE 5-31. RING GEAR SUPPORT KIT
FIGURE 5-32. REDUCTION BUSHING KIT
FIGURE 5-33. PLANET GEAR CARRIER KIT
FIGURE 5-34. REAR AXLE LINES INSTALLATION
FIGURE 5-35. TIRE/WHEEL SET (AIR 17.5-25 – 20 PLY)
FIGURE 5-36. TIRE/WHEEL SET (FOAM 17.5-25 – 20 PLY)
FIGURE 5-37. TIRE/WHEEL SET (AIR 17.5-25 – 22 PLY)
FIGURE 5-38. TIRE/WHEEL SET (AIR 17.5 R25 – RADIAL)
FIGURE 5-39. FENDER INSTALLATION
FIGURE 5-40. RH FENDER ASSEMBLY
FIGURE 5-41. LH FENDER ASSEMBLY

SECTION 6 – CAB

FIGURE 6-1. CAB MOUNTING INSTALLATION
FIGURE 6-2. FRONT CAB MOUNT BRACKET INSTALLATION
FIGURE 6-3. CAB MOUNTS INSTALLATION
FIGURE 6-4. CAB COMPONENTS INSTALLATION
FIGURE 6-5. CAB INSTALLATION
FIGURE 6-6. CAB ASSEMBLY
FIGURE 6-7. DOOR INSTALLATION
FIGURE 6-8. DOOR ASSEMBLY
FIGURE 6-9. CAB DOOR
FIGURE 6-10. DOOR UPPER GLASS ASSEMBLY
FIGURE 6-11. CAB LATCH ASSEMBLY
FIGURE 6-12. CAB DOOR TRIGGER ASSEMBLY
FIGURE 6-13. DOOR STRAP INSTALLATION
FIGURE 6-14. CAB PLUG GROUP
FIGURE 6-15. REAR WINDOW INSTALLATION
FIGURE 6-16. REAR WINDOW GROUP
FIGURE 6-17. BASIC MIRROR INSTALLATION
FIGURE 6-18. FRONT COVER INSTALLATION
FIGURE 6-19. FRONT DUCT COVER
FIGURE 6-20. FILTER TRAY PANEL
FIGURE 6-21. FRONT WIPER INSTALLATION
FIGURE 6-22. LEVEL INDICATOR INSTALLATION
FIGURE 6-23. REAR WINDOW EXIT DECAL INSTALLATION – ENCLOSED CAB
FIGURE 6-24. REAR WIPER INSTALLATION
FIGURE 6-25. WASHER TANK INSTALLATION
FIGURE 6-26. WASHER BOTTLE
FIGURE 6-27. A/C RECEIVER DRIER
FIGURE 6-28. CONDENSER
FIGURE 6-29. CAB GUARD INSTALLATION (FRONT)
FIGURE 6-30. CAB GUARD INSTALLATION (TOP AND FRONT)
FIGURE 6-31. CAB GUARD INSTALLATION (TOP)
FIGURE 6-32. CAB TRIM INSTALLATION
FIGURE 6-33. ADJUSTABLE ARMREST INSTALLATION
FIGURE 6-34. ARMREST
FIGURE 6-35. FIXED ARMREST BRACKET
FIGURE 6-36. MOVING ARMREST BRACKET
FIGURE 6-37. DASH COVER ASSEMBLY
FIGURE 6-38. REAR PANEL COVER ASSEMBLY
FIGURE 6-39. ENCLOSED CAB FRONT COVER INSTALLATION
FIGURE 6-40. FIRE EXTINGUISHER INSTALLATION
FIGURE 6-41. FLOOR MAT INSTALLATION
FIGURE 6-42. HEADLINER INSTALLATION
FIGURE 6-43. HEADLINER/RADIO READY PACKAGE INSTALLATION
FIGURE 6-44. HEATER AND A/C INSTALLATION (CAB PARTS)
FIGURE 6-45. CAB CONDENSER ASSEMBLY
FIGURE 6-46. HEATER AND A/C ASSEMBLY
FIGURE 6-47. HEATER AND A/C ASSEMBLY
FIGURE 6-48. HEATER INSTALLATION
FIGURE 6-49. HEATER ASSEMBLY
FIGURE 6-50. CAB HEATER ASSEMBLY
FIGURE 6-51. INTERNAL MIRROR INSTALLATION
FIGURE 6-52. MULTIFUNCTION DISPLAY INSTALLATION
FIGURE 6-53. REAR WINDOW RELEASE INSTALLATION (ANSI – ENGLISH)
FIGURE 6-54. REAR WINDOW RELEASE INSTALLATION (ENGLISH/FREMCH)
FIGURE 6-55. REAR WINDOW RELEASE INSTALLATION (ISO)
FIGURE 6-56. RETRACTABLE SUNSCREEN INSTALLATION
FIGURE 6-57. ROOF CAP INSTALLATION (A/C)
FIGURE 6-58. ROOF CAP INSTALLATION (NO A/C)
FIGURE 6-59. ROOF WIPER INSTALLATION
FIGURE 6-60. SEAT INSTALLATION (CLOTH)
FIGURE 6-61. SEAT ASSEMBLY
FIGURE 6-62. SEAT INSTALLATION (AIR SUSPENSION – STANDARD)
FIGURE 6-63. SEAT ASSEMBLY (AIR SUSPENSION – STANDARD)
FIGURE 6-64. UPPER SEAT ASSEMBLY
FIGURE 6-65. SUSPENSION KIT
FIGURE 6-66. SEAT INSTALLATION (AIR SUSPENSION – PREMIUM)
FIGURE 6-67. SEAT ASSEMBLY (AIR SUSPENSION – PREMIUM)
FIGURE 6-68. SEAT BELT INSTALLATION (2IN)
FIGURE 6-69. SEAT BELT INSTALLATION (3IN)

SECTION 7 – CONTROLS

FIGURE 7-1. ACCELERATOR PEDAL INSTALLATION
FIGURE 7-2. ACCELERATOR PEDAL
FIGURE 7-3. BRAKE PEDAL INSTALLATION
FIGURE 7-4. BRAKE PEDAL ASSEMBLY
FIGURE 7-5. BRAKE SENSOR INSTALLATION
FIGURE 7-6. SWITCH PLATE ASSEMBLY
FIGURE 7-7. PARK BRAKE INSTALLATION
FIGURE 7-8. TILT STEERING COLUMN INSTALLATION
FIGURE 7-9. TILT STEERING COLUMN
FIGURE 7-10. COLUMN SHIFT INSTALLATION (2 SPEED)
FIGURE 7-11. COLUMN SHIFT INSTALLATION (0 SPEED)
FIGURE 7-12. STEERING WHEEL INSTALLATION
FIGURE 7-13. STEERING WHEEL
FIGURE 7-14. HORN BUTTON INSTALLATION
FIGURE 7-15. JOYSTICK INSTALLATION (2 SPEED)
FIGURE 7-16. JOYSTICK INSTALLATION
FIGURE 7-17. WIPER-TURN SWITCH INSTALLATION

SECTION 8 – HYDRAULIC CIRCUITS

FIGURE 8-1. MAIN HYDRAULIC INSTALLATION
FIGURE 8-2. BOOM HYDRAULIC LINES INSTALLATION
FIGURE 8-3. BOOM HYDRAULIC INSTALLATION (1732)
FIGURE 8-4. BOOM HYDRAULIC INSTALLATION (8010)
FIGURE 8-5. BOOM AUX HYDRAULIC INSTALLATION (MANUAL – SINGLE)
FIGURE 8-6. BOOM AUX HYDRAULIC INSTALLATION (MANUAL – TWIN)
FIGURE 8-7. BOOM AUX DIVERTER VALVE/FITINGS ASSEMBLY (MANUAL – TWIN)
FIGURE 8-8. BOOM AUX HYDRAULIC INSTALLATION (HYDRAULIC – SINGLE)
FIGURE 8-9. BOOM AUX DIVERTER VALVE/FITINGS ASSEMBLY (HYDRAULIC – SINGLE)
FIGURE 8-10. BOOM AUX HYDRAULIC INSTALLATION (HYDRAULIC – TWIN)
FIGURE 8-11. BOOM AUX DIVERTER VALVE/FITINGS ASSEMBLY (HYDRAULIC – TWIN)
FIGURE 8-12. BOOM EXTENT/RETRACT COUNTERBALANCE VALVE INSTALLATION
FIGURE 8-13. BOOM RAISE HOSE INSTALLATION (NO RIDE CONTROL)
FIGURE 8-14. BOOM RAISE COUNTERBALANCE VALVE/FITTINGS ASSEMBLY (NO RIDE CONTROL)
FIGURE 8-15. BOOM RAISE HOSE INSTALLATION (RIDE CONTROL)
FIGURE 8-16. BOOM RAISE RIDE & FLOAT VALVE/FITTING ASSEMBLY (RIDE CONTROL)
FIGURE 8-17. CAB HYDRUALIC INSTALLATION
FIGURE 8-18. CAB HYDRUALICS CHECK VALVE INSTALLATION
FIGURE 8-19. CAB HYDRAULICS SOLENOID INSTALLATION
FIGURE 8-20. CAB HYDRAULICS SOLENOID FITTINGS INSTALLATION
FIGURE 8-21. CHARGE FILTER LINES INSTALLATION
FIGURE 8-22. CHARGE FILTER INSTALLATION
FIGURE 8-23. CHARGE FILTER ASSEMBLY
FIGURE 8-24. ENGINE BAY HYDRAULIC INSTALLATION
FIGURE 8-25. ENGINE BAY INCHING VALVE INSTALLATION
FIGURE 8-26. ENGINE BAY INCHING VALVE/FITINGS ASSEMBLY
FIGURE 8-27. FRAME HYDRAULIC INSTALLATION
FIGURE 8-28. FRAME MANIFOLD INSTALLATION
FIGURE 8-29. FRAME MANIFOLD/FITTINGS ASSEMBLY
FIGURE 8-30. FRAME LEVEL INSTALLATION
FIGURE 8-31. FRAME LEVEL CYLINDER INSTALLATION
FIGURE 8-32. FRAME LEVEL COUNTERBALANCE VALVE/FITTINGS ASSEMBLY
FIGURE 8-33. FRAME LEVEL CONTROL VALVE INSTALLATION
FIGURE 8-34. FRAME LEVEL CONTROL VALVE/FITTINGS ASSEMBLY
FIGURE 8-35. MAIN CONTROL VALVE INSTALLATION
FIGURE 8-36. MAIN CONTROL VALVE/FITTINGS ASSEMBLY
FIGURE 8-37. MANUAL PUMP (LIFT/TELE) INSTALLATION – REMOTE CONTROL EMERGENCY LOWERING
FIGURE 8-38. VALVE & FITTING ASSEMBLY – MANUAL LIFT/TELE
FIGURE 8-39. VALVE ASSEMBLY – MANUAL LIFT/TELE
FIGURE 8-40. PRIORITY VALVE INSTALLATION
FIGURE 8-41. PRIORITY VALVE/FITTINGS ASSEMBLY
FIGURE 8-42. REMOTE GREASE FITTINGS INSTALLATION (1732)
FIGURE 8-43. SPEED CONTROL VALVE INSTALLATION
FIGURE 8-44. SPEED CONTROL VALVE/FITTINGS ASSEMBLY
FIGURE 8-45. STEERING SELECT VALVE INSTALLATION
FIGURE 8-46. STEERING SELECT VALVE/FITTINGS ASSEMBLY

SECTION 9 – HYDRAULIC COMPONENTS

FIGURE 9-1. CYLINDER INSTALLATION – BOOM LIFT & COMPENSATION CYLINDER
FIGURE 9-2. CYLINDER INSTALLATION – BOOM LIFT
FIGURE 9-3. CYLINDER ASSEMBLY – BOOM LIFT
FIGURE 9-4. CYLINDER INSTALLATION – COMPENSATION CYLINDER
FIGURE 9-5. CYLINDER ASSEMBLY – BOOM COMPENSATION
FIGURE 9-6. CYLINDER INSTALLATION – BOOM EXTEND/RETRACT CYLINDER
FIGURE 9-7. CYLINDER ASSEMBLY – BOOM EXTEND/RETRACT CYLINDER
FIGURE 9-8. CYLINDER ASSEMBLY – BOOM TILT
FIGURE 9-9. CYLINDER ASSEMBLY – BUCKET (4 IN 1 BUCKET)
FIGURE 9-10. CYLINDER ASSEMBLY – BUCKET (GRAPPLE BUCKET)
FIGURE 9-11. CYLINDER ASSEMBLY – CARRIAGE (LOG HANDLER CYLINDER)
FIGURE 9-12. CYLINDER ASSEMBLY – COUPLER LOCKING
FIGURE 9-13. CYLINDER INSTALLATION – EXTEND/RETRACT
FIGURE 9-14. CYLINDER ASSEMBLY – EXTEND/RETRACT
FIGURE 9-15. CYLINDER ASSEMBLY – FORK POSITIONING
FIGURE 9-16. CYLINDER INSTALLATION – FORK POSITIONING SIDE SHIFT
FIGURE 9-17. CYLINDER ASSEMBLY – FRAME LEVEL
FIGURE 9-18. CYLINDER ASSEMBLY – PIPE HANDLER CARRIAGE (UPPER)
FIGURE 9-19. CYLINDER ASSEMBLY – PIPE HANDLER CARRIAGE (LOWER)
FIGURE 9-20. MOTOR ASSEMBLY – HYDROSTATIC
FIGURE 9-21. PUMP ASSEMBLY – HYDROSTATIC
FIGURE 9-22. PUMP ASSEMBLY – IMPLEMENT
FIGURE 9-23. VALVE ASSEMBLY – BOOM AUX DIVERTER VALVE (HYDRAULIC – SINGLE & TWIN)
FIGURE 9-24. VALVE ASSEMBLY – BOOM AUX DIVERTER VALVE (MANUAL & HYDRAULIC -TWIN)
FIGURE 9-25. VALVE ASSEMBLY – BOOM EXTEND/RETRACT COUNTERBALACE VALVE
FIGURE 9-26. VALVE ASSEMBLY – BOOM RAISE COUNTERBALANCE VALVE (NO RIDE CONTROL)
FIGURE 9-27. VALVE ASSEMBLY – BOOM RAISE RIDE & FLOAT VALVE (RIDE CONTROL)
FIGURE 9-28. VALVE ASSEMBLY – BUCKET (5.23 YD³/4.0M³)
FIGURE 9-29. VALVE ASSEMBLY – CAB HYDRAULICS CHECK VALVE
FIGURE 9-30. VALVE ASSEMBLY – CAB HYDRAULICS SOLENOID VALVE
FIGURE 9-31. VALVE ASSEMBLY – ENGINE BAY INCHING VALVE
FIGURE 9-32. VALVE ASSEMBLY – FRAME LEVEL CONTROL
FIGURE 9-33. VALVE ASSEMBLY – FRAME LEVEL COUNTERBALANCE
FIGURE 9-34. VALVE ASSEMBLY – MAIN CONTROL
FIGURE 9-35. VALVE ASSEMBLY – PRIORITY VALVE
FIGURE 9-36. VALVE ASSEMBLY – RADIATOR HOSE SHUT-OFF VALVE
FIGURE 9-37. VALVE ASSEMBLY – RADIATOR HOSE ASO VALVE
FIGURE 9-38. VALVE ASSEMBLY – SPEED CONTROL
FIGURE 9-39. VALVE ASSEMBLY – STEER
FIGURE 9-40. VALVE ASSEMBLY – STEERING SELECT VALVE

SECTION 10 – ELECTRICAL

FIGURE 10-1. MAIN ELECTRICAL INSTALLATION (ULS)
FIGURE 10-2. MAIN ELECTRICAL INSTALLATION (LS)
FIGURE 10-3. MAIN ELECTRICAL INSTALLATION, MINING (ULS)
FIGURE 10-4. MAIN ELECTRICAL INSTALLATION, MINING (LS)
FIGURE 10-5. ALARM INSTALLATION – BACK UP
FIGURE 10-6. ALARM INSTALLATION (BACK UP – WHITE NOISE)
FIGURE 10-7. BATTERY INSTALLATION
FIGURE 10-8. BATTERY (DUAL) INSTALLATION
FIGURE 10-9. BATTERY (ARCTIC) PACKAGE INSTALLATION (115V)
FIGURE 10-10. BATTERIES (ARCTIC) INSTALLATION (115V)
FIGURE 10-11. BATTERY (ARCTIC) PACKAGE INSTALLATION (240V)
FIGURE 10-12. BATTERIES (ARCTIC) INSTALLATION (240V)
FIGURE 10-13. BEACON INSTALLATION (LED)
FIGURE 10-14. BEACON (REMOTE BOOM CONTROL) INSTALLATION
FIGURE 10-15. BEACON (LED) (REMOTE BOOM CONTROL) INSTALLATION
FIGURE 10-16. BOOM HARNESS INSTALLATION
FIGURE 10-17. BOOM HARNESS
FIGURE 10-18. BOOM HARNESS INSTALLATION
FIGURE 10-19. BOOM HARNESS
FIGURE 10-20. BOOM ANGLE SENSOR INSTALLATION (NO LMIS)
FIGURE 10-21. BOOM AUX HARNESS INSTALLATION
FIGURE 10-22. BOOM AUX HARNESS
FIGURE 10-23. BOOM RETRACT SENSOR INSTALLATION
FIGURE 10-24. BOOM RETRACT PROXIMITY SENSOR HARNESS
FIGURE 10-25. CAB ELECTRICAL INSTALLATION
FIGURE 10-26. CAB HARNESS
FIGURE 10-27. CAB – STANDARD ELECTRICAL BOARD ASSEMBLY
FIGURE 10-28. CAB – OPTION 1 ELECTRICAL BOARD ASSEMBLY
FIGURE 10-29. CAB – OPTION 2 ELECTRICAL BOARD ASSEMBLY
FIGURE 10-30. CAB OPTION HARNESS
FIGURE 10-31. CAB – A/C OPTION HARNESS
FIGURE 10-32. CAB – DASH ELECTRICAL INSTALLATION (1732)
FIGURE 10-33. CAB – DASH ELECTRICAL INSTALLATION (8010)
FIGURE 10-34. CAB – IGNITION SWITCH HARNESS
FIGURE 10-35. CAB – LIGHT SWITCH INSTALLATION
FIGURE 10-36. CAB – SEAT ADAPTOR HARNESS
FIGURE 10-37. CAB – EXTERNAL EMERGENCY STOP INSTALLATION
FIGURE 10-38. ENGINE – ENGINE BAY ELECTRICAL INSTALLATION (ULS)
FIGURE 10-39. ENGINE – ENGINE BAY ELECTRICAL INSTALLATION (LS)
FIGURE 10-40. ENGINE – ENGINE POD ELECTRICAL INSTALLATION (ULS)
FIGURE 10-41. ENGINE – ENGINE POD ELECTRICAL INSTALLATION (LS)
FIGURE 10-42. ENGINE – DEF PURGE LIGHT HARNESS
FIGURE 10-43. ENGINE – FAN (REVERSE COOLING) INSTALLATION
FIGURE 10-44. ENGINE – FAN (REVERSE COOLING) HARNESS
FIGURE 10-45. ENGINE WIRING INSTALLATION (ULS)
FIGURE 10-46. ENGINE WIRING INSTALLATION (MINING) (ULS)
FIGURE 10-47. ENGINE HARNESS (ULS)
FIGURE 10-48. ENGINE HARNESS (MINING) (ULS)
FIGURE 10-49. ENGINE – FUEL PUMP HARNESS
FIGURE 10-50. ENGINE – FUEL PUMP HARNESS (MINING) (ULS)
FIGURE 10-51. ENGINE – GLOW PLUG RELAY HARNESS
FIGURE 10-52. ENGINE – GLOW PLUG RELAY HARNESS (MINING) (ULS)
FIGURE 10-53. ENGINE ECU INSTALLATION
FIGURE 10-54. ENGINE – AIR SHUTOFF VALVE HARNESS
FIGURE 10-55. ENGINE – AIR SHUT OFF VALVE HARNESS (ENGINE)
FIGURE 10-56. FRAME ELECTRICAL INSTALLATION
FIGURE 10-57. FRAME – POWER DISTRIBUTION ELECTRICAL BOX
FIGURE 10-58. FRAME – REAR FRAME MODULE INSTALLATION
FIGURE 10-59. FRAME WIRING INSTALLATION
FIGURE 10-60. FRAME WIRING INSTALLATION, MINING (ULS)
FIGURE 10-61. FRAME – FRONT FRAME HARNESS
FIGURE 10-62. FRAME – FRONT FRAME HARNESS, MINING
FIGURE 10-63. FRAME – REAR FRAME HARNESS
FIGURE 10-64. FRAME – REAR FRAME HARNESS, MINING
FIGURE 10-65. HVAC ACTUATOR HARNESS
FIGURE 10-66. LICENSE LIGHT HARNESS
FIGURE 10-67. LIGHTS – BOOM WORK LIGHTS (LED)
FIGURE 10-68. LIGHTS – BOOM WORK LIGHT INSTALLATION (LED)
FIGURE 10-69. LIGHTS – BOOM WORKLIGHTS HARNESS
FIGURE 10-70. LIGHTS – CAB WORK LIGHTS INSTALLATION (NO A/C) (LED)
FIGURE 10-71. LIGHTS – CAB WORK LIGHTS INSTALLATION (A/C) (LED)
FIGURE 10-72. LIGHTS – DRIVING LIGHT INSTALLATION (RH DIP)
FIGURE 10-73. LIGHTS – DRIVING LIGHT BRACKET ASSEMBLY
FIGURE 10-74. LIGHTS – DRIVING HEADLIGHT HARNESS
FIGURE 10-75. LIGHTS – DRIVING LIGHT INSTALLATION (LED) (RH DIP)
FIGURE 10-76. LIGHTS – DRIVING LIGHT INSTALLATION (LED) LH DIP)
FIGURE 10-77. LIGHTS – LICENSE PLATE LIGHT INSTALLATION (8010)
FIGURE 10-78. LMIS CONTROL PACKAGE INSTALLATION
FIGURE 10-79. LMIS TILT SENSOR INSTALLATION
FIGURE 10-80. LMIS – PLATFORM READY HARNESS
FIGURE 10-81. LMIS WIRING INSTALLATION
FIGURE 10-82. LMIS CHASSIS OPTION HARNESS
FIGURE 10-83. LMIS BOOM HARNESS
FIGURE 10-84. LMIS CONTROLLER INSTALLATION
FIGURE 10-85. LMIS CABLE REEL INSTALLATION
FIGURE 10-86. LMIS INSTALLATION (HIGH END DISPLAY)
FIGURE 10-87. LMIS BOOM ANGLE SENSOR INSTALLATION
FIGURE 10-88. LMIS BEACON LIGHT INSTALLATION
FIGURE 10-89. LMIS BEACON OPTION HARNESS
FIGURE 10-90. LSI INSTALLATION
FIGURE 10-91. LSI DISPLAY INSTALLATION
FIGURE 10-92. LSI SENSOR INSTALLATION
FIGURE 10-93. RALP PLATFORM HARNESS
FIGURE 10-94. REMOTE CONTROL (BOOM)
FIGURE 10-95. REMOTE CONTROL EMERGENCY STOP SWITCH INSTALLATION
FIGURE 10-96. REMOTE CONTROL KEY HARNESS
FIGURE 10-97. REMOTE CONTROL POWER HARNESS
FIGURE 10-98. REMOTE CONTROL EMERGENCY LOWERING HARNESS
FIGURE 10-99. REVERSE CAMERA INSTALLATION
FIGURE 10-100. REVERSE SENSOR INSTALLATION
FIGURE 10-101. REVERSE SENSOR HARNESS
FIGURE 10-102. RIDE CONTROL WIRING INSTALLATION
FIGURE 10-103. RIDE CONTROL HARNESS (BOOM)
FIGURE 10-104. SPEED HARNESS (VEHICLE SPEED)
FIGURE 10-105. TANK HEATER INSTALLATION – HYDRAULIC TANK (115V)
FIGURE 10-106. TANK HEATER INSTALLATION – HYDRAULIC TANK (240V)
FIGURE 10-107. TELEMATICS (CLEARSKY) INSTALLATION 3-WIRE
FIGURE 10-108. TELEMATICS HARNESS
FIGURE 10-109. TELEMATICS (CLEARSKY) INSTALLATION (CANBUS) (ANSI) (1732)
FIGURE 10-110. TELEMATICS (CLEARSKY) INSTALLATION (CANBUS) (CE) (8010)
FIGURE 10-111. TELEMATIC 4WARD HARNESS (CLEARSKY 2)
FIGURE 10-112. TELEMATICS OPTION HARNESS
FIGURE 10-113. TELEMATICS ADAPTER HARNESS
FIGURE 10-114. TELEMATICS GATEWAY INSTALLATION
FIGURE 10-115. TELEMATICS GATEWAY HARNESS
FIGURE 10-116. TELEMATICS READY INSTALLATION
FIGURE 10-117. TELEMATICS READY HARNESS

SECTION 11 – DECALS

FIGURE 11-1. DECAL INSTALLATION (1732)
FIGURE 11-2. DECAL INSTALLATION (8010)
FIGURE 11-3. DECAL INSTALLATION (ENGLISH)
FIGURE 11-4. DECAL INSTALLATION (ENGLISH/FRENCH)
FIGURE 11-5. DECAL INSTALLATION (ISO) (ULS)
FIGURE 11-6. DECAL INSTALLATION (ISO) (LS)
FIGURE 11-7. DECAL INSTALLATION (AUSTRALIAN)
FIGURE 11-8. DECAL INSTALLATION (RUSSIAN CIS)
FIGURE 11-9. CAPACITY CHART (1732)
FIGURE 11-10. CAPACITY CHART (8010)
FIGURE 11-11. CAPACITY CHART – REMOTE BOOM CONTROL (1732)
FIGURE 11-12. CAPACITY CHART – REMOTE BOOM CONTROL (8010)
FIGURE 11-13. CAPACITY CHART HOLDER INSTALLATION
FIGURE 11-14. CLEARSKY DECAL INSTALLATION
FIGURE 11-15. REVERSE SENSOR SYSTEM DECAL (ENGLISH)
FIGURE 11-16. REVERSE SENSING SYSTEM DECAL (ENGLISH/FRENCH)
FIGURE 11-17. REVERSE SENSOR SYSTEM DECAL (ISO)