Bobcat T86 Compact Track Loader Service Manual 7406905enUS 2025 PDF

Bobcat T86 Compact Track Loader Service Manual 7406905enUS 2025 PDF

Size: 82.97 MB
Language: English
Make: Bobcat
Machine: Compact Track Loader
Document: Service Manual, Electric And Hydraulic Diagram
Model: Bobcat T86
Part Number: 7406905enUS
Serial Number: B4ST11001 & Above
Publication Date: 2025
Page: 1005 Pages

Detail Contents:
FOREWORD​
General Inspection​
SAFETY INSTRUCTIONS​
Before Operation​
Call Before You Dig​
Safe Operation Is The Operator’s Responsibility​
Safe Operation Needs A Qualified Operator​
A Qualified Operator Must Do The Following​
Silica Dust Exposure​
FIRE PREVENTION​
Maintenance​
Operation​
Electrical​
Hydraulic System​
Fueling (Diesel)​
Starting​
Exhaust System​
Welding And Grinding​
Fire Extinguishers​
SERIAL NUMBER LOCATIONS​
Machine Serial Number Location​
Engine Serial Number Location​
DELIVERY REPORT​
LOADER IDENTIFICATION​
Front View​
Rear View​
SAFETY AND MAINTENANCE
LIFTING AND BLOCKING THE MACHINE​
Lifting And Blocking The Loader Procedure​
LIFT ARM SUPPORT​
Lift Arm Support Description​
Installing Lift Arm Support​
Removing Lift Arm Support​
OPERATOR CAB​
Inspecting Operator Cab​
Cab Door Sensor Description​
Raising Operator Cab​
Lowering Operator Cab​
TRANSPORTING THE MACHINE​
Loading And Unloading Machine​
Fastening Machine To Transport Vehicle​
TOWING THE MACHINE​
Towing Procedure​
REMOTE START TOOL (SERVICE TOOL) KIT – 7217666​
Remote Start Tool (Service Tool) Kit — 7217666 Description​
Remote Start Tool (Service Tool) – 7022042​
Loader Service Tool Harness – 6689747​
Computer Service Tool Harness – 6689746​
Remote Start Procedure​
SERVICE SCHEDULE​
Maintenance Intervals​
HYDRAULIC SYSTEM​
Checking And Adding Hydraulic Fluid​
Hydraulic Fluid Information​
Hydraulic Fluid Chart​
Replacing Hydraulic Fluid​
Replacing Main Hydraulic Filter​
Replacing Hydraulic Case Drain Filter​
Replacing Hydraulic Charge Filter​
Replacing Hydraulic Reservoir Vent Filter​
ENGINE COOLING SYSTEM​
Cleaning Engine Cooling System​
Checking And Adding Coolant​
Coolant Types​
Coolant Concentration​
Replacing Coolant​
FUEL SYSTEM​
Fuel Specifications​
Biodiesel Blend Fuel​
Filling The Fuel Tank​
Removing Water From Main Fuel Filter​
Replacing Fuel Pre-Filter​
Replacing Main Fuel Filter​
Replacing Fuel Tank Vent Filter​
DIESEL PARTICULATE FILTER (DPF) SYSTEM​
DPF Service Description​
DPF Service Regeneration (Standard And Touch Displays)​
DPF Cleaning​
ENGINE LUBRICATION SYSTEM​
Checking And Adding Engine Oil​
Engine Oil Chart​
Replacing Engine Oil And Filter​
HYDRAULIC SYSTEM​
Checking And Adding Hydraulic Fluid​
Hydraulic Fluid Information​
Hydraulic Fluid Chart​
Replacing Hydraulic Fluid​
Replacing Main Hydraulic Filter​
Replacing Hydraulic Case Drain Filter​
Replacing Hydraulic Charge Filter​
Replacing Hydraulic Reservoir Vent Filter​
BOB-TACH SYSTEM (HAND LEVER)​
Inspecting And Maintaining Hand Lever Bob-Tach System​
BOB-TACH SYSTEM (POWER)​
Inspecting And Maintaining Power Bob-Tach System​
MACHINE LUBRICATION​
Lubricating Grease Fittings​
PIVOT PINS​
Checking Pivot Pin Torque​
MACHINE STORAGE AND RETURN TO SERVICE​
Machine Extended Storage Procedure​
Machine Return To Service Procedure​
STOPPING THE ENGINE AND LEAVING THE MACHINE​
Stopping The Engine And Leaving The Machine Procedure​
EMERGENCY EXITS​
Emergency Exit Locations​
Making An Emergency Exit Through Rear Window With Rubber Cord​
Making An Emergency Exit Through Rear Window With Latches​
Removing Rear Window With Latches From Outside Loader​
Removing Rear Window With Latches From Outside Loader With Knob Kit​
Removing Rear Window With Rubber Cord From Outside Machine​
Making An Emergency Exit Through Front Door​
Front Door Reassembly​
SEAT BELT​
Inspecting And Maintaining The Seat Belt​
HYDRAULIC SYSTEM
HYDRAULIC / HYDROSTATIC SCHEMATICS​
SJC WITH NO OPTIONS​
SJC WITH ALL OPTIONS​
HYDRAULIC SYSTEM INFORMATION​
Glossary Of Hydraulic / Hydrostatic Symbols​
Hydraulic / Hydrostatic Theory Of Operation​
Troubleshooting The Hydraulic System​
CYLINDER (LIFT)​
Cylinder (Lift) Testing​
Cylinder (Lift) Removal And Installation​
Cylinder (Lift) Parts Identification​
Disassembling Lift Cylinder​
Assembling Lift Cylinder​
CYLINDER (TILT)​
Testing Tilt Cylinder​
Removing And Installing Tilt Cylinder​
Removing And Installing Tilt Cylinder Base End Pivot Pin​
Cylinder (Tilt) Parts Identification​
Disassembling Tilt Cylinder​
Assembling Tilt Cylinder​
CYLINDER (BOB-TACH)​
Testing Cylinder (Bob-Tach)​
Removing And Installing Cylinder (Bob-Tach)​
Cylinder (Bob-Tach) Parts Identification​
Disassembling Bob-Tach Cylinder​
Assembling Bob-Tach Cylinder​
MAIN RELIEF VALVE (STANDARD)​
Main Relief Valve Description (Standard)​
Testing Main Relief Valve (Standard)​
Removing And Installing Main Relief Valve (Standard)​
MAIN RELIEF VALVE (SUPER FLOW)​
Main Relief Valve Description (Super Flow)​
Testing Main Relief Valve (Super Flow)​
Removing And Installing Main Relief Valve (Super Flow)​
HYDRAULIC CONTROL VALVE​
Hydraulic Control Valve Description​
Hydraulic Control Valve Removal And Installation​
Removing And Installing Actuator​
Hydraulic Control Valve Identification Chart​
Removing And Installing Lift Load Check Valve​
Removing And Installing Load Check Valve (Tilt And Auxiliary)​
Removing And Installing Anti-Cavitation Valve Removal (Lift, Rod End)​
Removing And Installing Port Relief / Anti-Cavitation Valve (Lift, Base End)​
Removing And Installing Port Relief / Anti-Cavitation Valve (Tilt, Base End)​
Removing And Installing Port Relief / Anti-Cavitation Valve (Tilt, Rod End)​
Removing And Installing Auxiliary Port Relief Valve Plug​
Auxiliary Port Relief Valves Removal And Installation​
Removing And Installing Port Relief Valve​
Removing And Installing Hydraulic Control Valve Plug​
Removing And Installing Hydraulic Control Valve End Cap Block​
Removing And Installing Lift Spool​
Disassembling And Assembling Lift Spool​
Removing And Installing Tilt Spool​
Disassembling And Assembling Tilt Spool​
Removing And Installing Auxiliary Spool​
Removing And Installing Hydraulic Control Valve Solenoid​
Removing And Installing BICS™ Lock Valve​
Inspecting Lift Arm Bypass Orifice​
Removing And Installing Main Relief Valve​
HYDRAULIC CONTROL VALVE (SUPER FLOW)​
Hydraulic Control Valve Description (Super Flow)​
Hydraulic Control Valve Removal And Installation (High / Super Flow)​
Removing And Installing Actuator​
Hydraulic Control Valve Identification Chart (Super Flow)​
Removing And Installing Lift Load Check Valve (Super Flow)​
Removing And Installing Load Check Valve (Tilt And Auxiliary)​
Removing And Installing Anti-Cavitation Valve Removal (Lift, Rod End)​
Removing And Installing Port Relief / Anti-Cavitation Valve (Lift, Base End)​
Removing And Installing Port Relief / Anti-Cavitation Valve (Tilt, Base End)​
Removing And Installing Port Relief / Anti-Cavitation Valve (Tilt, Rod End)​
Auxiliary Port Relief Valves Removal And Installation (Super Flow)​
Removing And Installing Hydraulic Control Valve Plug (Super Flow)​
Removing And Installing Hydraulic Control Valve End Cap Block​
Removing And Installing Lift Spool​
Disassembling And Assembling Lift Spool​
Removing And Installing Tilt Spool​
Disassembling And Assembling Tilt Spool​
Removing And Installing Auxiliary Spool​
Removing And Installing Hydraulic Control Valve Solenoid​
Removing And Installing BICS™ Lock Valve​
Inspecting Lift Arm Bypass Orifice​
Main Relief Valve Removal And Installation (Super Flow)​
LIFT ARM BYPASS CONTROL VALVE​
Lift Arm Bypass Control Valve Description​
Lift Arm Bypass Control Valve Testing​
Removing And Installing Lift Arm Bypass Control Valve​
Removing And Installing Lift Arm Bypass Control Valve Bracket​
Disassembling And Assembling Lift Arm Bypass Control Valve​
HYDRAULIC PUMPS​
Hydraulic Pumps Description​
HYDRAULIC PUMPS TESTING​
Hydraulic Pumps Testing Description​
Implement Pump Test At Front Auxiliary Quick Couplers​
Implement Pump Test – Direct Pump Test​
Charge Pump Testing – Direct Pump Test​
HYDRAULIC PUMP​
Hydraulic Pump Removal And Installation​
Hydraulic Pump Startup​
Hydraulic Pump Parts Identification​
Disassembling And Assembling Hydraulic Pump​
HYDRAULIC PUMP (HIGH-FLOW)​
Hydraulic Pump Solenoid (High / Super Flow) Removal And Installation​
Hydraulic Pump (High Flow) Removal And Installation​
Hydraulic Pump (High Flow) Parts Identification​
Disassembling And Assembling Hydraulic Pump (High Flow)​
Hydraulic Pump (High Flow) Startup​
HYDRAULIC PUMP (SUPER-FLOW)​
Super Flow Relief Valve Adjustment​
Super Flow Relief Valve Removal And Installation​
Hydraulic Pump (Super Flow) Solenoid Removal And Installation​
Hydraulic Pump (Super Flow) Removal And Installation​
Hydraulic Pump (Super Flow) Parts Identification​
Hydraulic Pump (Super Flow) Disassembly And Assembly​
Hydraulic Pump (Super Flow) Startup​
HYDRAULIC FILTERS​
Hydraulic Filters Description​
Hydraulic Filters Housing Removal And Installation​
HYDRAULIC FLUID RESERVOIR​
Hydraulic Fluid Reservoir Description​
Hydraulic Fluid Reservoir Removal And Installation​
OIL COOLER​
Oil Cooler Description​
Removing And Installing Oil Cooler​
BUCKET POSITION SENSORS​
Bucket Position Sensors Description​
Removing And Installing Bucket Position Sensors​
REAR AUXILIARY DIVERTER VALVE​
Rear Auxiliary Diverter Valve Description​
Rear Auxiliary Diverter Valve Removal And Installation​
Disassembling And Assembling Rear Auxiliary Diverter Valve​
BOB-TACH (POWER) BLOCK (STANDARD FLOW)​
Bob-Tach (Power) Block Description​
Bob-Tach (Power) Block Testing Relief Valve​
Bob-Tach (Power) Block Removal And Installation​
Disassembling And Assembling Bob-Tach (Power) Block​
BOB-TACH (POWER) BLOCK (HIGH / SUPER FLOW)​
Bob-Tach (Power) Block Description​
Bob-Tach (Power) Block Testing Relief Valve​
Bob-Tach (Power) Block Removal And Installation​
Bob-Tach (Power) Block Disassembly And Assembly​
FRONT AUXILIARY HYDRAULIC COUPLER BLOCK (STANDARD / HIGH FLOW)​
Front Auxiliary Hydraulic Coupler Block Description​
Removing And Installing Front Auxiliary Hydraulic Coupler Block​
Disassembling And Assembling Front Auxiliary Hydraulic Coupler Block​
FRONT AUXILIARY HYDRAULIC COUPLER BLOCK (SUPER FLOW)​
Front Auxiliary Hydraulic Coupler Block Super Flow Description​
Front Auxiliary Hydraulic Coupler Block Super Flow Removal And Installation​
Front Auxiliary Hydraulic Coupler Block Super Flow Disassembly And Assembly​
AUTOMATIC RIDE CONTROL​
Automatic Ride Control Description​
Automatic Ride Control Removal And Installation​
Checking The Pressure In The Accumulator​
Adding Nitrogen To The Accumulator​
Automatic Ride Control Parts Identification​
Automatic Ride Control Disassembly And Assembly​
HYDROSTATIC SYSTEM
HYDROSTATIC SYSTEM INFORMATION​
Hydrostatic System Description​
Hydrostatic System Troubleshooting​
HYDROSTATIC DRIVE MOTOR​
Hydrostatic Drive Motor Description​
Replacing Brake Cavity Fluid​
Removing And Installing Hydrostatic Drive Motor​
Hydrostatic Drive Motor Parts Identification​
Hydrostatic Drive Motor Disassembly And Assembly​
CHARGE PRESSURE​
Charge Pressure Description​
Charge Pressure Testing​
Adjusting Charge Pressure​
HYDROSTATIC PUMP​
Hydrostatic Pump Description​
Hydrostatic Pump Port Locations And Gauge Installation​
Hydrostatic Pump Removal And Installation​
Hydrostatic Pump Startup​
Hydrostatic Pump Pressure Sensor(s) Removal And Installation​
Hydrostatic Pump Parts Identification​
High Pressure Relief And Bypass Valve Disassembly And Assembly​
Charge Pressure Relief Valve Disassembly And Assembly​
Drive Coupler Hub Disassembly And Assembly​
Hydrostatic Pump Disassembly And Assembly​
Hydraulic Controller Neutral Adjustment​
Hydrostatic Pump Mechanical Neutral Adjustment​
TWO-SPEED / BRAKE VALVE​
Two-Speed / Brake Valve Description​
Two-Speed / Brake Valve Block Removal And Installation​
Two-Speed / Brake Valve Block Disassembly And Assembly​
DRAIN MANIFOLD​
Drain Manifold Description​
Removing And Installing Drain Manifold Housing​
DRIVE SYSTEM
BRAKE (TWO-SPEED)​
Brake (Two-Speed) Description​
TRACK UNDERCARRIAGE COMPONENTS (SOLID-MOUNTED)​
Track Undercarriage Components (Solid-Mounted) Description​
Checking Track Tension​
Increasing Track Tension​
Decreasing Track Tension​
Removing And Installing Track​
Idler (Front) Removal And Installation​
Track Tensioner Removal And Installation​
Disassembling And Assembling Track Tensioner​
Idler (Rear) Removal And Installation​
Roller Removal And Installation​
Sprocket Removal And Installation​
Track Frame Removal And Installation​
TRACK UNDERCARRIAGE COMPONENTS (TORSION SUSPENSION)​
Track Undercarriage Components (Torsion Suspension) Description​
Checking Track Tension​
Increasing Track Tension​
Decreasing Track Tension​
Track Removal And Installation​
Removing And Installing Front Idler​
Track Tensioner Removal And Installation​
Disassembling And Assembling Track Tensioner​
Idler (Rear) Removal And Installation​
Roller Removal And Installation​
Sprocket Removal And Installation​
Track Frame Removal And Installation​
Removing And Installing Torsion Axle​
TRACK MAINTENANCE​
Track Damage Identification​
MAINFRAME
SEAT BAR​
Seat Bar Description​
Removing And Installing The Seat Bar​
Disassembling And Assembling The Seat Bar​
Disassembling And Assembling Seat Bar Compression Spring​
OPERATOR CAB​
Cab Gas Spring Removal And Installation​
Disassembling And Assembling Cab Gas Spring Bracket​
Cab Removal And Installation​
OPERATOR’S SEAT​
Removing And Installing The Operator Seat​
Removing And Installing Seat Belt (Two Point)​
Removing And Installing Seat Belt (Three Point)​
OPERATOR SEAT (SUSPENSION)​
Removing And Installing The Operator Seat (Suspension)​
Removing And Installing Slide Rail​
Removing And Installing Seat Belt (Suspension Seat)​
Removing Lower Cushion​
Installing Lower Cushion​
Removing And Installing Back Cushion​
Removing And Installing Shock​
Removing And Installing 3-Point Seat Belt​
BOB-TACH SYSTEM (HAND LEVER)​
Bob-Tach (Hand Lever) System Description​
Removing And Installing Bob-Tach (Hand Levers)​
Disassembling And Assembling Lever And Wedge​
Removing And Installing Pivot Pin Bushing And Seal​
BOB-TACH SYSTEM (POWER)​
Bob-Tach (Power) Description​
Removal And Installation Bob-Tach (Power)​
Disassembling And Assembling Bob-Tach (Power) Lever And Wedge​
Removing And Installing Bob-Tach (Power) Pivot Pin Bushing And Seal​
LIFT ARM​
Lift Arms Driver Link Removal And Installation​
Lift Arms Follower Link Removal And Installation​
Lift Arm Removal And Installation​
REAR GRILLE​
Raising Rear Grille​
Removing And Installing Rear Grille​
Removing And Installing Rear Grille Shield​
Lowering Rear Grille​
REAR DOOR (TAILGATE)​
Rear Door (Tailgate) Removal And Installation​
Removing And Installing Rear Door (Tailgate) Striker​
Disassembling And Assembling Rear Door (Tailgate) Striker​
Adjusting Rear Door (Tailgate) Striker​
Removing And Installing Rear Door (Tailgate) Latch​
FUEL TANK​
Removing And Installing Fuel Tank​
Removing And Installing Fuel Level Sender​
Fuel Module Assembly Removal and Installation​
Fuel Tank Vent Removal And Installation​
Fuel Tank Flushing Plug​
CONTROL PEDALS (MANUAL)​
Control Pedals (Manual) Description​
Removing And Installing Control Pedals (Manual) Right Side​
Removing And Installing Control Pedals (Manual) Left Side​
Adjusting Control Pedals (Manual)​
FOOTREST (SJC)​
Removing And Installing Footrest (SJC) (Right Side)​
Removing And Installing Footrest (SJC) (Left Side)​
CONTROL LEVER ASSEMBLY​
Control Lever Assembly Description​
Removing And Installing Control Lever Assembly​
Disassembling And Assembling Control Lever Assembly​
CONTROL LEVER CENTERING ASSEMBLY​
Control Lever Centering Assembly Description​
Disassembling And Assembling Control Lever Centering Assembly​
Control Lever Centering Assembly Linkage Neutral (Adjusting)​
Adjusting Control Lever Centering Assembly Linkage Travel​
Removing And Installing Control Lever Centering Assembly Shock​
CONTROL HANDLE / LEVER (MANUAL)​
Control Handle Lever (Manual) Description​
Removing And Installing Control Handle Lever (Manual)​
CONTROL HANDLE / LEVER (SJC)​
Control Handle / Lever (SJC) Description​
Testing The Joystick​
Removing And Installing The Joystick​
ACCESS PANELS (LOWER)​
Removing And Installing Access Panel (Lower) (Left Side)​
Removing And Installing Access Panel (Lower) (Right Side)​
ACCESS PANELS (UPPER)​
Removing And Installing Access Panels (Upper) (Center Panel)​
Removing And Installing Access Panel (Upper) (Left Side)​
Removing And Installing Access Panel (Upper) (Right Side)​
WINDOW (REAR)​
Removing Rear Window With Latches​
Removing Rear Window With Rubber Cord​
Removing Rear Window With Latches From Outside Machine​
Disassembling And Assembling Rear Window Latches​
Removing Rear Window Rubber Cord​
Installing Rear Window Rubber Cord​
WINDOW (TOP)​
Removing And Installing Window (Top)​
WINDOW (SIDE)​
Removing And Installing Window (Side)​
CAB DOOR​
Cab Door Description​
Removing And Installing The Cab Door​
Disassembling And Assembling Cab Door​
Aligning The Cab Door​
Adjusting The Cab Door​
Checking The Cab Door Operation​
ARMREST​
Armrest Description​
Removing And Installing The Armrest​
Disassembling And Assembling The Armrest​
HEADLINER​
Removing And Installing The Headliner​
ELECTRICAL SYSTEM
ELECTRICAL SCHEMATICS​
S/N B4ST11001 & Above​
ELECTRICAL SYSTEM​
Glossary Of Electrical Symbols​
Standard Cab Harness Connectors​
Deluxe Cab Harness Connectors​
Mainframe Harness Connectors​
Engine Sensor Harness Connectors​
Electrical System Description​
Fuse And Relay Identification​
Testing Solenoid​
BATTERY​
Replacing Battery​
Battery Maintenance​
Maintaining Battery Charge Level​
Battery Service During Machine Storage​
Testing The Battery​
Battery Charging​
Using A Booster Battery (Jump Starting)​
Using A Booster Battery (Jump Starting)​
ALTERNATOR​
Adjusting Belt (Machines Without Air Conditioning)​
Replacing Belt (Machines Without Air Conditioning)​
Adjusting Belt (Machines With Air Conditioning)​
Replacing Belt (Machines With Air Conditioning)​
Inspecting Charging System​
Testing Alternator Voltage​
Alternator Low Voltage Testing​
Alternator High Voltage Testing​
Removing And Installing Alternator (Machines Without Air Conditioning)​
Removing And Installing Alternator (Machines With Air Conditioning)​
STARTER​
Testing The Starter​
Starter Removal And Installation​
Starter Parts Identification​
INSTRUMENT PANEL OVERVIEW​
4.3–INCH DISPLAY​
STANDARD DISPLAY​
TOUCH DISPLAY​
LEFT CONTROL PANEL​
RIGHT CONTROL PANEL​
JOG SHUTTLE​
Jog Shuttle (Standard Display)​
Jog Shuttle (Touch Display) (If Equipped)​
HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) CONTROLS​
TOUCH DISPLAY RADIO INPUT PORTS​
KEYED IGNITION​
LIGHTS​
Removing And Installing Front Lights​
Rear Lights Removal And Installation​
Removing And Installing Cab Light​
Removing And Installing Side Light​
BOBCAT HUB CONTROLLER​
Bobcat Hub Controller Description​
Bobcat Hub Controller Connector Identification​
Bobcat Hub Controller Removal And Installation​
BOBCAT MID CONTROLLER​
Bobcat Mid Controller Description​
Bobcat Mid Controller Removal And Installation​
BOBCAT CAB CONTROLLER​
Bobcat Cab Controller Description​
Bobcat Cab Controller Removal And Installation​
BOBCAT CONTROLLER (SJC) (DRIVE)​
Bobcat Controller (SJC) (Drive) Description​
Bobcat Controller (SJC) (Drive) Removal And Installation​
ENGINE CONTROL UNIT (ECU)​
Engine Control Unit (ECU) Description​
Cleaning Engine Control Unit (ECU)​
Engine Control Unit (ECU) Removal And Installation​
DIAGNOSTIC SERVICE CODES​
Service Codes List​
BOBCAT INTERLOCK CONTROL SYSTEM (BICS)​
Inspecting The Bobcat Interlock Control System (BICS)​
Inspecting The Lift Arm Bypass Control​
SEAT BAR SENSOR​
Seat Bar Sensor Description​
Troubleshooting Seat Bar Sensor​
Testing Seat Bar Sensor​
Removing And Installing Seat Bar Sensor​
Circuit Testing The Bobcat Interlock Control System (BICS™)​
TRACTION LOCK​
Traction Lock Description​
Troubleshooting Traction Lock​
Operating Parking Brake​
Operating Hydraulic Controls With Parking Brake Engaged​
CONTROL IDENTIFICATION​
Control Identification Chart (Standard)​
Control Identification Chart (SJC)​
SERVICE PC (LAPTOP COMPUTER)​
Connecting Remote Start Tool (Service Tool)​
CALIBRATION​
Calibration Description​
Testing The Actuator​
Calibrating Lift And Tilt (SJC)​
Adjusting Lift And Tilt Compensation​
Calibrating Hydrostatic Pump (SJC)​
STEERING DRIFT COMPENSATION​
Steering Drift Compensation Description​
Adjusting Steering Drift Compensation​
STEERING DRIFT COMPENSATION (SERVICE MODE)​
Steering Drift Compensation (Service Mode) Description​
Service Mode Requirements​
Service Mode Activation​
Service Mode De-activation​
NAVIGATION (STANDARD DISPLAY)​
Navigation Bar​
Viewing Active Shortcuts​
VITALS (STANDARD DISPLAY)​
Vital Detail And Machine Performance​
SERVICE (STANDARD DISPLAY)​
Record A Service​
SETTINGS (STANDARD DISPLAY)​
Display Settings​
Machine Settings​
Language Settings​
Units​
Software​
GAUGES (TOUCH DISPLAY)​
Vital Detail And Machine Performance​
Notification Drawer​
CAMERA (TOUCH DISPLAY)​
Camera Settings​
PHONE (TOUCH DISPLAY)​
AUDIO (TOUCH DISPLAY)​
SERVICE (TOUCH DISPLAY)​
Record A Service​
View Service Schedule​
View Service Record​
View Service Codes​
ATTACHMENTS (TOUCH DISPLAY)​
Attachment Information​
SETTINGS (TOUCH DISPLAY)​
Favorites​
Display Settings​
Machine Settings​
Security Settings​
Security Settings (Manage Operators)​
Operator Statistics​
Job Clocks​
Adding And Removing Job Clocks​
Language Settings​
Units​
Camera Settings​
Bluetooth Settings​
Audio Settings​
Dealer​
Software​
DISPLAY PROGRAMMING AND USB PORT LOCATIONS​
Display Programming And USB Port Locations Overview​
Display Programming And USB Port Locations Procedure​
PASSWORD SETUP (KEYLESS START PANEL)​
Security Settings​
Security Settings (Manage Operators)​
MAINTENANCE CLOCK​
Record A Service​
View Service Codes​
BACK-UP ALARM SYSTEM​
Inspecting Back-Up Alarm System​
Adjusting Back-Up Alarm Switches​
Troubleshooting Back-Up Alarm (Joystick)​
Back-Up Alarm Removal And Installation​
FRONT HORN​
Removing And Installing Front Horn​
Troubleshooting Front Horn​
ENGINE SPEED CONTROL (HAND)​
Engine Speed Control (Hand) Description​
Removing And Installing Engine Speed Control (Hand)​
ENGINE SPEED CONTROL (FOOT)​
Engine Speed Control (Foot) Description​
Removing And Installing Engine Speed Control (Foot)​
Disassembling And Assembling Engine Speed Control (Foot)​
CAMSHAFT AND CRANKSHAFT POSITION SENSOR​
Camshaft Position Sensor Removal And Installation​
Crankshaft Position Sensor Removal And Installation​
MACHINE IQ​
Machine IQ Description​
Removing And Installing Machine IQ​
Troubleshooting LTE/4G​
ENGINE SERVICE
ENGINE INFORMATION​
Engine Description​
Engine Specifications​
Electrical Component Location​
Torque Values​
Troubleshooting​
Removing And Installing The Engine​
Replacing The Engine Mount​
Compression – Testing​
Injector Signal – Testing​
Oil Pressure Testing (At Turbocharger Oil Inlet)​
SELECTIVE CATALYTIC REDUCTION (SCR) SYSTEM​
Selective Catalytic Reduction (SCR) System Description​
Selective Catalyst Reduction (SCR) Removal And Installation​
Supply Module Removal And Installation​
Diesel Exhaust Fluid (DEF) / Adblue® Filter Removal And Installation​
Diesel Exhaust Fluid (DEF) / AdBlue® Tank Removal And Installation​
Diesel Exhaust Fluid (DEF) / AdBlue® Coolant Valve Removal And Installation​
DIESEL OXIDATION CATALYST (DOC)​
Diesel Oxidation Catalyst (DOC) Removal And Installation​
Dosing Module Removal And Installation​
AIR FILTER​
Air Cleaner Housing Removal And Installation​
ENGINE COOLING SYSTEM​
Removing And Installing Radiator Cooling Package​
Removing And Installing Cooling Tube Assembly​
Hydraulic Fan Description​
Reversible Hydraulic Fan Description​
Hydraulic Fan Motor Assembly Removal And Installation​
Hydraulic Fan Motor And Fan Removal And Installation​
Disassembling And Assembling Hydraulic Fan Motor​
Water Pump Removal And Installation​
Thermostat Housing Removal And Installation​
Testing The Thermostat​
LUBRICATION SYSTEM​
Lubrication System Description​
Oil Pan And Pipe Removal And Installation​
Oil Pump Removal And Installation​
Oil Pump Relief Valve Description​
Oil Filter / Cooler Assembly Removal And Installation​
Oil Cooler Disassembly And Assembly​
Oil Separator Removal And Installation​
FUEL SYSTEM​
Fuel System Description​
Fuel Filter Housing Removal And Installation​
Fuel Lift Pump Removal And Installation​
Pre-Filter Removal And Installation​
Transfer Pump / High Pressure Pump Removal And Installation​
Fuel Temperature Sensor Removal And Installation​
Fuel Recirculation Valve (FRV) Removal And Installation​
Fuel Pressure Relief Valve Removal And Installation​
Fuel Rail Assembly Removal And Installation​
Fuel Injector Removal And Installation​
Coding Injectors​
CYLINDER HEAD​
Glow Plug Testing​
Glow Plug Removal And Installation​
Removing And Installing Cylinder Head​
Cylinder Head Disassembly And Assembly​
Cylinder Head Inspection​
Valve Clearance​
Valve Step Height​
Valve Stem Height​
Valve Guide​
Valve​
Valve Spring​
Rocker Arm Shaft Disassembly And Assembly​
Inspecting The Rocker Arm And Shaft​
Installing The Rocker Arm Assembly​
Push Rod Inspection​
CRANKSHAFT AND PISTONS​
Piston And Connecting Rod Removal And Installation​
Piston And Connecting Rod Inspection​
Crankshaft Removal And Installation​
Cylinder Block Inspection​
Crankshaft Inspection​
Connecting Rod Inspection​
Engine Component Class​
CAMSHAFT​
Camshaft Removal And Installation​
Camshaft Bushing Removal And Installation​
Inspecting Camshaft​
TIMING GEARS​
Gear Backlash​
Gear Timing​
Idler Gear Removal And Installation​
Idle Gear Inspection​
TURBOCHARGER​
Turbocharger Description​
Turbocharger Removal And Installation​
Turbocharger Inspection​
FLYWHEEL AND HOUSING​
Flywheel Removal And Installation​
Ring Gear Removal And Installation​
Flywheel Housing Removal And Installation​
EXHAUST MANIFOLD​
Exhaust Manifold Removal And Installation​
INTAKE MANIFOLD​
Intake Manifold Removal And Installation​
HEATING, VENTILATION, AND AIR CONDITIONING (HVAC)
AIR CONDITIONING SYSTEM FLOW​
Air Conditioning System Flow Description (Standard HVAC)​
Air Conditioning System Flow Description (Auto HVAC)​
Standard HVAC Chart​
Auto HVAC Chart​
Air Conditioning System Components​
Air Conditioning System Safety Equipment​
REGULAR MAINTENANCE​
Cleaning HVAC Filters​
Cleaning Air Conditioning Evaporator And Heater Coil​
Cleaning Air Conditioning Condensor​
Lubricating Air Conditioning System​
Troubleshooting HVAC System​
Adjusting Belt (Machines With Air Conditioning)​
Replacing Belt (Machines With Air Conditioning)​
Adjusting Belt (Machines Without Air Conditioning)​
Replacing Belt (Machines Without Air Conditioning)​
Air Conditioning Service Chart​
TROUBLESHOOTING​
Blower Motor Does Not Operate​
Blower Motor Operates Normally, But Air Flow Is Insufficient​
Insufficient Cooling Although Air Flow And Compressor Operation Are Normal​
The Compressor Operates Improperly Or Not At All​
Gauge Pressure Related Troubleshooting​
Troubleshooting Tree​
Air Conditioning Temperature / Pressure Chart​
Poor A/C Performance​
HVAC Repair And Leaks​
Electrical System​
Engine Coolant Bypassing The Heater Valve​
Heater Valve Not Opening Or Closing​
SYSTEM CHARGING AND RECLAMATION​
Refrigerant Identification​
Reclamation And Charging With Recovery / Charging Unit​
COMPRESSOR​
Removing And Installing Compressor​
Compressor Oil​
Checking Compressor Oil​
CONDENSOR​
Condenser Removal And Installation​
RECEIVER / DRIER​
Receiver / Drier Removal And Installation​
HVAC ASSEMBLY​
Removing And Installing HVAC Assembly​
THERMOSTAT​
Thermostat Description​
Removing And Installing Thermostat​
EXPANSION VALVE​
Removing And Installing Expansion Valve​
EVAPORATOR COIL​
Removing And Installing Evaporator Coil​
HEATER COIL​
Removing And Installing Heater Coil​
BLOWER FAN​
Removing And Installing Blower Fan​
Disassembling And Assembling Blower Fan​
HEATER VALVE​
Removing And Installing Heater Valve (Standard HVAC)​
Removing And Installing Heater Valve (Auto HVAC)​
HVAC ASSEMBLY COVER​
Removing HVAC Assembly Cover​
Installing HVAC Assembly Cover​
AUTO HVAC MODULE​
Removing And Installing Auto HVAC Module​
SPECIFICATIONS
LOADER SPECIFICATIONS​
Machine Dimensions​
Performance Specifications​
Engine Specifications​
Drive System Specifications​
Control Specifications​
Hydraulic System Specifications​
Hydraulic Cylinder Specifications​
Electrical System Specifications​
Fluid Capacities​
Tracks​
Ground Pressure​
TECHNICAL SERVICE GUIDE SPECIFICATIONS​
Engine Specifications​
Engine Torques​
Cooling System Specifications​
Loader Torques​
Hydraulic / Hydrostatic System Specifications​
Fuel Consumption​
TORQUE SPECIFICATION FOR BOLTS​
Torque For General SAE Bolts​
Torque For General Metric Bolts​
HYDRAULIC CONNECTION SPECIFICATIONS​
O-ring Face Seal Connection​
Straight Thread O-ring Fitting​
Tubelines And Hoses​
Tightening The Flare Fitting​
O-ring Flare Fitting​
Port Seal Fitting​
Push To Connect Fittings​
HYDRAULIC FLUID SPECIFICATIONS​
Hydraulic Fluid Specifications​
CONVERSIONS​
Decimal And Millimeter Equivalent Chart​
U.S. To Metric Conversion Chart​
SERVICE TOOLS REQUIRED​
Remote Start Tools​
Hydraulic Tools​
Mainframe And Drive Tools​
Electrical Tools​
Engine Tools​
HVAC Tools​

Other Products